Bosch GWH 2400 ES NG Bedienungsanleitung

Installation manual

Pipe Cover

For Bosch Aquastar Models: GWH 2400 ES, GWH 2700 ES

For Bosch ProTankless Models: GWH 715 ES, GWH C 800 ES, GWH C 920 ES, GWH C 920 ESC

For Bosch THERM Models: 830 ES, 940 ES, 940 ESO, C 950 ES, C 1050 ES, C 1210 ES, C 1210 ESC

2| Pipe Cover Installation Manual

Pipe Cover Installation Manual | BTC 710003301 C | 06.2011

Technical speciﬁcations are subject to change without prior notice

Pipe Cover Installation Manual | BTC 710003301C | 06.2011 Technical speciﬁcations are subject to change without prior

| 3

Pipe Cover Installation Manual

Table of Contents

1 Introduction 4

1.1 Items included with Pipe Cover kit 4

1.2 Tankless Water Heater compatibility 4

2 Installation 5

4| Pipe Cover Installation Manual

Pipe Cover Installation Manual | BTC 710003301 C | 06.2011

Technical speciﬁcations are subject to change without prior notice

1 Introduction

1.1 Items included with Pipe Cover kit:

See Figure 1

• Front Panel (1)

• Right side panel (1)

• Left side panel (1)

• Bottom Panel (1)

• Machine screws (10)

• Self tapping screws #8 (4)

Front panel

Right side panel

Left side panel

Bottom panel

Rear

Notch

Front

23.5"

Fig. 1 Pipe Cover kit components overview

1.2 Tankless Water Heater compatibility

The Pipe Cover kit is compatible with the following Bosch

tankless water heaters:

• GWH 2400 ES (part number: AQPCES)

• GWH 2700 ES (part number: AQPCES)

• GWH 715 ES (part number: PTPCES)

• GWH C 800 ES (part number: PTPCES)

• GWH C 920 ES (part number: PTPCES)

• GWH C 920 ESC (part number: PTPCES)

• 830 ES (part number: PTPCES)

• 940 ES/ESO (part number: PTPCES)

• C 950 ES (part number: PTPCES)

• C 1050 ES (part number: PTPCES)

• C 1210 ES/ESC (part number: PTPCES)

The pipe cover cannot be used with any Bosch

GWH 635 ES, GWH 635 ESO, AQ 250 SX,

AQ 250 SXO, GWH 2400 E, GWH 2400 EO models

Pipe Cover Installation Manual | BTC 710003301C | 06.2011 Technical speciﬁcations are subject to change without prior

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Pipe Cover Installation Manual

2 Installation

1. Ensure all items listed in Section 1.1 are complete.

2. Water heaters listed in Section 1.2 with date codes

FD984 and later are equipped with screw holes for the

pipe cover. The FD code is the ﬁrst 3 numbers in the

appliance’s serial number (see Fig.2, pos. A). For all

earlier models, use the bottom panel of the pipe cover

as a template to drill four ⁹⁄₆₄"diameter holes into the

bottom of the water heater. (See Fig. 3).

ASerial number

984 01011

Fig. 2 Rating plate sticker with serial number (right side of heater)

3. For heaters without pre-drilled holes, place the water

heater on its back with the front cover removed. Position

bottom panel of pipe cover over the bottom of the water

heater being sure to line up ﬂush where indicated (See

Fig. 4). Once aligned, mark the four holes in the bottom

panel for drilling. Remove bottom panel and drill four

⁹⁄₆₄"diameter holes into the bottom of the water heater.

CAUTION:

Drill carefully ensuring not to damage components

inside of the water heater casing

Front

Rear

GAS

HOT COLD

Bottom

of water

heater

Bottom

panel of

pipe

cover

Fig. 3 Using bottom panel as drill template

Heater Front

Heater Rear

GAS

HOT COLD

Hole

diameter

⁹/₆₄" x 4

Bottom

panel

must be

flush to

here

Bottom

panel

must be

flush to

here

Fig. 4 Drill template alignment to water heater bottom

3. Hang the water heater following the appliance’s

installation instructions.

4. Complete the pipework. It is recommended to install

an electrical junction box with an electrical outlet inside

the pipe cover.

6| Pipe Cover Installation Manual

Pipe Cover Installation Manual | BTC 710003301 C | 06.2011

Technical speciﬁcations are subject to change without prior notice

5. Install the water heater cover. Tighten the 2 screws at

the bottom left and right.

6. Install the left side panel of the pipe cover with the right

angle bends facing the wall and down. Tighten the screws

to hand tight, then back out 1 turn. See Fig. 5.

Fig. 5 Left side panel installation

7. Install the right side panel the same way. Tighten the

screws to hand tight, then back out 1 turn.

8. Using four machine screws, mount the bottom panel on

the inside of the ﬂanges with the opening facing the

wall. See Fig. 6.

Right side panel

Bottom panel

Rear

Front

Left side panel

Fig. 6 Bottom panel installation

9. Ensure all panels are straight and plum.

10. Finish installing the pipe work inside the pipe cover.

The drain from the relief valve and the condensate drain

(condensing models only) must extend below the pipe

cover.

11. Fit the front panel with the 2 notches facing up. See

Fig. 7.

Front panel

Notch

Fig. 7 Front panel

Pipe Cover Installation Manual | BTC 710003301C | 06.2011 Technical speciﬁcations are subject to change without prior

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Pipe Cover Installation Manual

12. The upper radius of the front panel must be ﬁtted behind

the water heater’s cover for proper installation (Fig.

8, pos.1). If necessary adjust the side panels to allow

the front cover to ﬁt properly. Once top of front panel

is ﬁtted behind the water heater’s cover, swing bottom

of front panel inwards (Fig.8, pos. 2). Ensure that the 4

screw holes line up with the threaded inserts on the side

panels. Secure using four machine screws.

Pipe Cover

side panel

Wall

Water

Heater

side

Pipe Cover

front panel

Water

Heater

cover

Fig. 8 Front panel installation

13. When ﬁtting properly, tighten the attachment screws

at the bottom of the water heater to hand tight. Then

install and tighten screws for the front panel of the pipe

cover. This installation is now complete (See Fig. 9).

14. On outdoor installations, install the outdoor vent

conversion cap in accordance with the installation

instructions included in the outdoor kit packaging.

Fig. 9 Completed pipe cover installation

Bosch Thermotechnology Corporation

50 Wentworth Avenue

Londonderry, NH 03053

Tel.: 800-283-3787

Fax: 603-584-1687

www.bosch-climate.us

Bosch Thermotechnology Corporation reserves the right to

make changes without notice due to continuing engineering

and technological advances.

BTC 710003301 C

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