Bradley EXPRESS SS-2/AST/JUV Bedienungsanleitung

IMPORTANT

Read this entire installation manual

to ensure proper installation, then

file these instructions with the

owner or maintenance department.

Flush all the water supply lines

before making connections.

Wall anchors used must have a

minimum pull-out rating of 1,000

lbs.

Product warranties may be found

under "Product Information" on our

web site at www.bradleycorp.com.

Table of Contents

Pre-Installation Information . . . . . . . . . . . . . . . .2

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

Installation Instructions . . . . . . . . . . . . . . . . 5-11

Cleaning and Maintenance . . . . . . . . . . . . . . . .12

Soap Dispenser Maintenance . . . . . . . . . . .13-14

Check Valve Troubleshooting . . . . . . . . . . . . . .14

Assembly of Components . . . . . . . . . . . . . .15-16

Metering Air Valve Maintenance . . . . . . . . . . .17

Metering Air Valve Troubleshooting . . . . . .17-18

Vernatherm™ Mixing Valve . . . . . . . . . . . . . . .19

P.O. Box 309, Menomonee Falls, WI 53052-0309

TEL. 1-800-BRADLEY FAX 262-251-5817

http://www.bradleycorp.com

SS-2/AST/STD

SS-2/AST/JUV

Express® Lavatory

System SS-Series

(Standard* and Juvenile Height)

Express® Lavatory Systems

are ADA compliant.

Installation

Instructions

OBSOLETE

215-1244 Rev. D; EN 08-805

Page 1 of 19 4/26/08

Express® Lavatory System SS-Series

SS-2/AST/STD, SS-2/AST/JUV Installation - Obsolete

4/24/08 Bradley Corporation • 215-1244 Rev. D; EN 08-805

Pre-Installation Information

Barrier-free and ADA compliant - standard height mounting

The SS-2/AST/STD Express® Lavatory System is compliant with Americans with Disabilities Act

(ADA). When mounted at 34" rim height, the Express® meets ADA, ANSI and UFAS require-

ments for barrier-free clearances, reaches and controls. Always check local codes and ordinances

for compliance.

Barrier-free and ADA compliant - juvenile height mounting

The SS-2/AST/JUV Express® Lavatory System is compliant with Americans with Disabilities Act

(ADA) Accessibility Guidelines for Buildings and Facilities: Building Elements Designed for

Children's Use; Final Rule.

Pushbutton and air valve

Each sprayhead is controlled by a pushbutton air valve, enabling each user to activate a single flow

of water. Air valves use 0.5 gpm for a ten-second duration, meeting the ANSI/ASHRAE/IES

90A-1980 Standard.

Supplies required for installation:

• (6) 3/8" wall anchors, bolts and washers to mount frame and bowl to wall

(minimum pull-out rating of 1,000 lbs.)

• 1/2" NPT hot and cold supply piping

• 1-1/2" NPT drain piping

Express® Lavatory System SS-Series

Installation - Obsolete SS-2/AST/STD, SS-2/AST/JUV

Bradley Corporation • 215-1244 Rev. D; EN 08-805 4/24/08

(203)

22" (559)

34" (864)

(152)

50"

(1270)

8" (203)

Radius

30"

(762)

8.5"

(216)

21"

(533)

10" (254)

Radius

Dimensions continue . . .

38-1/4"

(971)

SS-2/AST/STD Express® Lavatory System Dimensions

Standard Height Mounting

Express® Lavatory System SS-Series

SS-2/AST/STD, SS-2/AST/JUV Installation - Obsolete

4/24/08 Bradley Corporation • 215-1244 Rev. D; EN 08-805

Dimensions continued . . .

38"

(965) 34"

(864) 29"

(737)

11"

(279)

(229) 6"

(152)

(102)

30"

(762) 25"

(635)

11"

(279)

(229) 6"

(152)

(102)

34"

(864)

Standard Height

SS-2/AST/STD

Juvenile Height

SS-2/AST/JUV

Express® Lavatory System SS-Series

Installation - Obsolete SS-2/AST/STD, SS-2/AST/JUV

Bradley Corporation • 215-1244 Rev. D; EN 08-805 4/24/08

Installation Instructions

Step 1: Rough in

Note: See Figure 1a below (for Standard Height) and Figure 1b on page 6 (for Juvenile Height)

when roughing in the Express®.

IMPORTANT: Flush the supply lines before making connections. Debris in supply

lines can cause the valves to malfunction.

IMPORTANT: Dimensions shown in Figure 1a are for Standard Height and in

Figure 1a for Juvenile Height.

1. Rough in 1/2" NPT hot and cold supply lines through wall at dimensions shown.

2. Rough in 1-1/2" NPT drain waste connection through wall at dimensions shown.

3. Install (6) 3/8" wall anchors with a minimum pull-out rating of 1,000 lbs. (supplied by

installer) at the locations shown in Figures 1a and 1b.

(MM)

32"

(813)

28-5/8"

(727)

25"

(635) 11-3/8"

(289)

(6) 3/8" WALL

ANCHORS WITH

MINIMUM PULLOUT

RATING OF 1,000

LBS.

23-1/2"

(597) 9-3/8"

(238)

2-3/4"

(70)

(25)

23-1/2"

(597)

9-3/8"

(238)

1/2" NPT HOT AND

COLD SUPPLIES,

OR TEMPERED

SUPPLY - STUB

OUT 2" (50) FROM

WALL

FINISHED

FLOOR

CENTERLINE

15-1/4"

(387)

1-1/2" NPT DRAIN -

STUB OUT 2" (50)

FROM WALL

Figure 1a

Installation Instructions continue . . .

(76)

SS-2/AST/STD Express® Lavatory System Dimensions

Standard Height Mounting

Express® Lavatory System SS-Series

SS-2/AST/STD, SS-2/AST/JUV Installation - Obsolete

4/24/08 Bradley Corporation • 215-1244 Rev. D; EN 08-805

Installation Instructions continue . . .

Figure 1b

(MM)

28"

(711)

24-5/8"

(625)

21"

(533) 11-3/8"

(289)

(6) 3/8" WALL

ANCHORS WITH

MINIMUM PULLOUT

RATING OF 1,000

LBS.

23-1/2"

(597) 9-3/8"

(238)

2-3/4"

(70)

(25)

23-1/2"

(597)

9-3/8"

(238)

1/2” NPT HOT AND

COLD SUPPLIES

OR TEMPERED

SUPPLY - STUB

OUT 2” (50) FROM

WALL

FINISHED

FLOOR

CENTERLINE

15-1/4"

(387)

1-1/2" NPT DRAIN -

STUB OUT 2" (50)

FROM WALL

(76)

SS-2/AST/JUV Express® Lavatory System Dimensions

Juvenile Height Mounting

Express® Lavatory System SS-Series

Installation - Obsolete SS-2/AST/STD, SS-2/AST/JUV

Bradley Corporation • 215-1244 Rev. D; EN 08-805 4/24/08

Installation Instructions continue . . .

Installation Instructions continued . . .

Step 2: Mounting frame to wall

1. Remove the eight Torx-head screws

securing the panel to the frame, and

remove the panel (see Figure 3).

Note: Scuff panel does not need to be

removed.

2. Position the frame against the wall,

ensuring that it is level. If necessary,

insert shims under the frame until level.

Note: When mounted, the Standard and

Juvenile Height frames should rest on the

floor.

IMPORTANT: Anchoring the frame

to a wall that is not flat may

cause the frame to bend. If nec-

essary, install shims to compen-

sate for any wall distortion.

3. Ensure that the back of the frame is flat against the wall. If wall is not flat, insert shims

behind the frame to ensure that it will not bend when anchored.

4. Once you have positioned the frame such that it is level and resting on the floor and flat

against the wall or shimmed, use the 3/8" bolts and washers to mount the frame to the wall

(see Figure 4).

Figure 4

(4) 3/8" BOLT

AND WASHER

FRAME

Figure 3

PANEL

FRAME

(8) TORX-HEAD

SCREW

Figure 2

1-1/2" NPT DRAIN

STUB-OUT

1/2" NPT HOT AND

COLD SUPPLIES OR

TEMPERED SUPPLY

STUB-OUTS

SCUFF PANEL

(do not remove)

SCUFF PANEL

(do not remove)

Express® Lavatory System SS-Series

SS-2/AST/STD, SS-2/AST/JUV Installation - Obsolete

4/24/08 Bradley Corporation • 215-1244 Rev. D; EN 08-805

Installation Instructions continued . . .

Step 3: Installing bowl assembly

IMPORTANT: Moving and positioning the bowl will require more than one person.

Note: Refer to Figure 5 below when installing the bowl assembly.

1. With someone to assist you, place the bowl assembly squarely onto the frame.

2. Attach the front of the bowl assembly to the frame using the two 1/4"-20 x 3/8" pan-head

screws and washers. Do not tighten screws at this time.

IMPORTANT: When bolting the bowl assembly to the frame and wall, do not overtight-

en bolts. Overtightening bolts can damage the Terreon® material.

3. After the bowl assembly is attached to the frame, use two 3/8" bolts and washers (supplied

by the installer) to bolt the bowl to the wall anchors.

4. Tighten the screws installed in procedure #2 above to secure the bowl assembly to the frame.

Do not overtighten.

Installation Instructions continue . . .

Figure 5

3/8" BOLT

AND

WASHER

BOWL ASSEMBLY

BACK VIEW

3/8" BOLT

AND

WASHER

1/4"-20 X 3/8"

PAN HEAD

SCREWS AND

WASHERS

Express® Lavatory System SS-Series

Installation - Obsolete SS-2/AST/STD, SS-2/AST/JUV

Bradley Corporation • 215-1244 Rev. D; EN 08-805 4/24/08

Installation Instructions continued . . .

Step 4: Connecting supply and drain

1. FOR HOT AND COLD SUPPLY: Connect the flexible hoses installed to the Vernatherm™

Mixing Valve to the hot and cold water supply piping from the wall (see Figure 6a).

Note: The red marking on Vernatherm™ Mixing Valve indicates hot water supply inlet.

FOR SINGLE TEMPERED SUPPLY: Attach the stop/strainer/check valve to the 1/2" tempered

supply line. Connect the flexible hose to the stop/strainer/check valve and air valve manifold

(see Figure 6b).

2. Install the drain plug in the hole in the bottom of the bowl (see Figure 7).

3. Beneath the bowl, install the 1/4" rubber washer onto the drain plug, and thread the tailpiece

to the drain plug.

4. Assemble the P-trap by connecting the 1-1/2" tubular pipe to the tailpiece and to the 1-1/2"

drain pipe stubbed out of the wall.

5. Install the strainer on the drain plug opening inside the bowl, and push the strainer firmly

into place. Secure the strainer to the drain with the screw provideed.

Figure 7

Figure 6b

FLEXIBLE

SUPPLY

HOSE CONNECT TO

TEMPERED

WATER SUPPLY

Figure 6a

FLEXIBLE

SUPPLY

HOSE VERNATHERM™

THERMOSTATIC

MIXING VALVE

FLEXIBLE

SUPPLY

HOSE

CONNECT TO

1/2" NPT COLD

WATER SUPPLY

CONNECT TO

1/2" NPT HOT

WATER SUPPLY

Express® Lavatory System SS-Series

SS-2/AST/STD, SS-2/AST/JUV Installation - Obsolete

4/24/08 Bradley Corporation • 215-1244 Rev. D; EN 08-805

Installation Instructions continued . . .

Step 5: Connecting plastic tubing

NOTE: Refer to Figure 8a for hot and cold supplies, and refer to Figure 8b for tempered supply.

1. Connect the plastic tubing for the water supplies from the sprayhead assembly to the quick-

connect fittings on the air valve as follows:

• insert the tubing with the red marking to the left valve

• insert the tubing with the green marking to the right valve

IMPORTANT: The plastic tubing for the water supplies and pushbuttons are

pre-cut to the correct lengths. If the tubing is cut too short,

kinking can occur and cause leaks at the fitting locations.

2. Connect the plastic tubing for the pushbuttons from the sprayhead assembly to the quick-connect

fittings on the air valve as follows:

• insert the tubing with the red marking to the left valve

• insert the tubing with the green marking to the right valve

3. Assemble the P-trap (supplied) and make drain connections.

AIR TUBING

(GREEN)

AIR TUBING

(RED)

Figure 8b

Figure 8a VERNATHERM™

MIXING VALVE

WATER

SUPPLY

(GREEN)

AIR VALVE

WATER SUPPLY

(RED)

AIR VALVE

WATER

SUPPLY

(GREEN)

AIR TUBING

(GREEN)

WATER SUPPLY

(RED)

AIR TUBING

(RED)

FLEXIBLE

SUPPLY HOSE

FLEXIBLE

SUPPLY HOSE

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