Burley Trailer Bedienungsanleitung

Burley-Solo

OWNER’S INSTRUCTION & SAFETY MANUAL

Contents

Section Page

Introduction 2

I. Hardware Bag Contents and Tool List 3

II. Install Wheel Reﬂectors 3

III. Attach the Wheels 4

IV. Install Rear Reﬂectors 5

V. Setting Up and Knocking Down Your Burley-Solo 6

VI. Using the Seat Harness 10

VII. Hitching the Burley-Solo to Your Bicycle 12

VIII. Trailer Maintenance and Care 14

IX. Safety Guidelines 15

X. Safety Checklists 21

XI. Parts Lists and Drawings 22

Warranty 24

Congratulations!

You’ve just purchased a Burley®trailer, the leading choice of discriminat-

ing bicycle trailer owners worldwide. Every effort has been made to ensure

your purchase is of top quality and proven design, ready to provide you with

many years and thousands of miles of happy, safe trailering.

IMPORTANT: Because some of the features and guidelines for using the

Burley-Solo merit close attention, it is very important that you familiarize

yourself with the trailer by reading this manual all the way through before

use. If you have any questions, we encourage you to contact your Burley

dealer.

Introduction

This manual is written sequentially to assist initial assembly. Your Bur-

ley-Solo is shipped 95% factory-assembled. You need only to mount the

reﬂectors, install the tongue, attach the wheels, side panels, roll bar and

safety ﬂag, and snap the cover into place. Once you’ve read the safety

guidelines, you’re ready to go. Initial assembly should take 10-15 minutes.

Subsequent setting up and knockdown can easily be done in a couple of

minutes, no tools required.

Before trailering, be sure you have a thorough understanding of the safety

harness and of trailer hitch operation. Practice folding and unfolding your

trailer; it can easily be done in less than a minute, no tools required. Check

to see that the trailer wheels and hitch are securely attached. We again

request that you read this manual from start to ﬁnish before use, refering

to it as necessary in the future.

NOTE: Any reference to left or right is made in the direction of travel, as if

you were sitting in the child seat looking forward.

When Loaning or Selling Your Trailer

If you loan or sell your Burley-Solo, supply the new user with this manual.

They must familiarize themselves with all sections—especially sections “X.

Safety Guidelines” and “XI. Safety Checklists” prior to use. It is essential

that they understand the differences between riding a bicycle with a trailer

and without one. It is also essential that they understand correct wheel

attachment, setup, knockdown, and use of the harness, safety ﬂag, cover,

and hitch. Always ensure that both adult and child are wearing helmets.

Never loan your trailer if it is need of maintenance or repair.

I. Hardware Bag Contents and Tool List

IMPORTANT: Please verify that you have received all of the contents listed.

Do not proceed with assembly if any parts are missing; contact Burley im-

mediately for replacement parts.

Hardware Bag Contents

Wheel reﬂectors:

(2) Clear wheel reﬂector

(2) Self-tapping screw for mounting wheel reﬂector

Wheel mounting hardware:

(2) 3/8" SAE ﬂat washer

(2) 3/8" SAE locknut

Rear reﬂectors:

(2) Reﬂector bracket

(2) Self-tapping Phillips screw, bracket

(2) Rear reﬂector, red

(2) Self-tapping slotted screw, reﬂector

Roll-bar hardware:

(2) Roll-bar knob

Envelope:

Burley Checklist

Warranty Card

Burley-Solo Owner’s Instruction & Safety Manual

Tools Required

Phillips screwdriver

9/16" socket and torque wrench

Flat blade screwdriver

II. Install Wheel Reﬂectors

Using a slotted screwdriver, install the clear wheel reﬂectors facing outward

on the tab provided on each wheel using the self-tapping screws in the

hardware bag.

NOTE: Optional alloy spoked wheels come with relectors already in-

stalled.

III. Attach the Wheels

First, verify that the tires are inﬂated to 30–35 P.S.I. Next, tip the Burley-Solo

frame on its back end (black mesh).

Plastic Wheels

In the hardware bag, you’ll ﬁnd the parts needed to install your plastic

wheels:

(2) 3/8" SAE ﬂat washer

(2) 3/8" SAE locknut

Slide each wheel over its axle with the reﬂectors facing outward. Place a

ﬂat washer over the axle and secure the wheel with the locknut using a

9/16" wrench. Torque the axle nuts to 12 ft.-lb.

Alloy Wheels

In the plastic bag attached to the alloy wheels, you'll ﬁnd the parts needed

to install your optional alloy wheels:

(2) 3/8" jam locknuts

NOTE: The optional spoked wheels install with the inset side of the hub

facing outward.

Torque the axle nuts to 12 ft.-lb.

Do not use standard height locknuts on the alloy wheels. Use jam locknuts.

Failure to do so may result in the nut and wheel possibly falling off the

trailer, resulting in an accident and serious injury.

Do not exceed 12 ft.-lb. of torque for axle nuts. Excessive tightening could

damage axle and result in an accident or serious injury

With wheels mounted, both reﬂectors must face outward. Failure to follow

this instruction can reduce trailer visibility at night and cause accident and

serious injury.

IV. Install Rear Reﬂectors

In the hardware bag, you’ll ﬁnd the parts needed to install the rear reﬂec-

tors:

(2) Reﬂector bracket

(2) Self-tapping Phillips screw, bracket

(2) Rear reﬂector, red

(2) Self-tapping slotted screw, reﬂector

The reﬂector brackets mount on the outside of

each side rail below the two snap studs, 4 7/8"

up from the bottom of the side-panel assembly.

The holes for the mounting screws are covered

by the blue fabric. First, insert the screw into

the reﬂector bracket and drive the Phillips-head

self-tapping screws through the fabric into the

holes provided to mount the bracket. (Don’t

worry; this won’t harm the fabric.) Then mount

the red reﬂectors onto the brackets with the

slotted-head, self-tapping reﬂector mounting

screws. The bracket should be mounted as

shown in the illustrations.

Incorrect

Correct

Right Rear

Snap

Studs

V. Setting Up and Knocking Down Your

Burley-Solo

Setting up or knocking down your Burley-Solo is accomplished in a few

easy steps involving the side rails, the roll bar and cover, the tongue, and

the safety ﬂag.

Install Side Rails

Ensure that all four of the plastic side-panel hold-downs (C-shaped) on the

main frame are ﬂipped to the outside of the Burley-Solo (see illustration

below). Slide each side rail down over the 2" tall aluminum side-rail guides

at the front and rear of each side of the main frame.

Side-Panel Hold-Down

(Snapped in Place)

Side-Panel Hold-Down

(Snapped in Place)

Side Rail

Right Rear

Right Front

Side Rail

Side-Panel Hold-Down

(Flipped Open)

Side-Panel Hold-Down

(Flipped Open)

Side-Rail

Guide

Right Front

Side-Rail

Guide

Right Rear

Side Rail

Take care that you put the proper side-panel assembly on each side with

the correct side facing outward. The side rails slope gently toward the front

of the Burley-Solo, each with the trademark “Burley” facing outward. Next,

snap each side-panel assembly into place with the plastic side-panel hold-

downs at the front and rear of each side as shown on previous page.

All four side-panel hold-downs must be snapped in place before using trailer.

Otherwise side rails can shift or collapse resulting in serious injury.

Side Rail Roll Bar

Cover Grommet

Roll-Bar Knob

Install Roll Bar and Cover

Locate the two roll-bar knobs in the hardware bag and the Wide Screen

2-in-1 Cover™. You’ll ﬁnd the roll bar attached to the top of the fabric

child seat. Lay the cover over the side rails to ensure it is right side out,

and oriented so the rear snaps can be attached to the lower snap studs

at the rear of the Burley-Solo. Next, slip one of the roll-bar knobs through

one of the grommets on the cover. Align one end of the roll bar with its

corresponding hole on the side rail. Thread the roll-bar knob through one

side rail, and tighten it into the roll bar (see illustration below). Similarly,

thread the second roll-bar knob through the other grommet on the cover,

align the roll bar with the hole in the other side rail, and screw this roll-bar

knob into the roll bar. Carefully check that both roll-bar knobs are screwed

tightly into the roll bar.

Connect the snap hooks behind the seat to the D-Rings at the rear of the

side panels in the cargo area. Snap the mesh tailgate into place on the up-

per of the snap studs at the rear of the side rails. Ensure that the roll bar is

properly installed by snapping the cover snaps onto the lower snap studs at

the rear of your Burley-Solo, and snapping the cover snaps onto the snap

studs at the front of the trailer. Note, that once the tongue is installed the

cover must be carefully slipped over the end of the side rail inside of the

tongue receptacle at the left front of the trailer.

The Wide Screen 2-in-1 Cover™ is secured with snaps at the front and rear

of the trailer. When weather is fair, roll up the vinyl rain cover, and secure

it with the snaps. Also, release the rear snaps and roll up the back of the

cover to above the mesh tailgate for increased air ﬂow.

To make your trailer more visible, clip a light into the light-holder tab sewn

on the upper part of the back of your cover. There are several brands of

inexpensive clip-on lights that will make your trailer more visible to motor-

ists and other cyclists.

IMPORTANT:Always keep both snap hooks connected from seat to side panel

during use; release them only when knocking down your Burley-Solo.

Install Tongue

To facilitate tongue installation, tip your Burley-Solo frame onto its back end.

If you are working on a rough or dirty surface, lay down a cloth or other

protective barrier so as not to soil your Burley-Solo. Installing your Burley-

Solo tongue involves four simple steps (see the following illustrations):

Connect snap hooks on

back of seat to D-rings at

rear of side panels.

Lock pin & hairpin cotter

locked in place (viewed

from underside).

Never operate trailer without tongue lock pin and hairpin cotter locked in

place. Unlocked tongue can loosen or detach and cause accident resulting

in serious injury.

1. Slide the tongue onto the pivot pin at the left front.

2. Remove the hairpin cotter and lock pin from the front tongue recep-

tacle, rotate the tongue up into place, and snap it into the two plastic

tongue receptacles.

3. Secure the tongue by pushing the lock pin fully into the front tongue

receptacle.

4. Rotate the lock pin and locate the hole in it which will be between the

receptacle and the trailer frame. Anchor the lock pin by inserting the

hairpin cotter all the way into the hole in the lock pin.

1. Slide Tongue onto

Pivot Pin

3. Secure Tongue

with Lock Pin

4. Anchor Lock Pin

with Hairpin Cotter

2. Rotate Tongue

into Place

Tongue

Receptacle

Installing the Safety Flag

Insert the safety ﬂag pole into the vertical casing of the left

side panel on the outside of the aluminum side rail. Note

that the base of the ﬂag pole slips into a pocket inside the

vertical casing of the side panel.

Pocket to Secure

Base of Flag

Knocking Down Your

Burley-Solo

Knocking down your Burley-Solo

is basically the reverse of setting

it up. Familiarize yourself with

setting up the trailer as outlined

in this section above.

To knock down your trailer:

1. Remove the safety ﬂag.

2. Remove the tongue by pulling out the hairpin cotter and lock pin

and reversing the process described above. The trailer tongue can

be stored under the child seat.

3. Release the snap hooks behind the child seat. Unscrew the roll

bar knobs and place them in the pocket on the left side panel for

safekeeping. Stow the roll bar and the cover in the bottom of the

Burley-Solo along with the child seat.

4. Release the four side-panel hold-downs. Remove the side-panel

assemblies and lay them between the wheels on top of the main

frame.

5. We recommend leaving the wheels on when knocking down the

Burley-Solo; with the wheels on, it is small enough to transport easily

and reassembly is faster.

VI. Using the Seat Harness

IMPORTANT: The child seat is intended only for a child old enough to wear

a helmet and sit upright alone. Your child must have enough neck strength

to hold his or her head up while trailering.

Crotch strap O-ring must be positioned at child’s sternum to work correctly.

An O-ring positioned near child’s neck can cause discomfort or serious

injury. Check child periodically to ensure he/she is seated correctly.

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