Cembre B15MA Bedienungsanleitung

BATTERYOPERATED HYDRAULICCRIMPINGTOOL

15 M 037 U

OPERATION ANDMAINTENANCE MANUAL

B15MA

Cerﬁed Environmental

Management System

Cerﬁed Occupaonal

Health & Safety

Management System

Cerﬁed Quality

Management System

ENGLISH

– Before using the tool, carefully read the instructions in this manual.

– See page 8.

WARNING LABELS - ETIQUETTES SIGNALETIQUES - WARNSCHILDER -

ETIQUETAS DE ATENCION - ETICHETTE D'AVVERTENZA

TG.0704

dimensione 48x13 mm

TG.0704





– Never throw batteries into ﬁre or water.

– Always recycle the batteries.

– Do not discard batteries into domestic refuse or waste disposal.

Tool - Outil -Werkzeug - Herramienta- Utensile

Battery - Batterie- Akku-Batería - Batteria

TG.0704

– When operating the tool, keep hands away from the danger zone.

OPERATINGBUTTON

RESIDUAL BATTERY ENERGY DISPLAY

PRESSURERELEASEBUTTON

BATTERY

62- 65

DIERELEASEBUTTON 32

HEADROTATES 340°

FIG.1

The part reference includes the following:

– Basic tool complete with battery.

– Spare battery.

– Battery charger (model depends on the tool version).

– Plastic carrying case.

BATTERY OPERATED HYDRAULIC CRIMPING TOOL

1. GENERAL CHARACTERISTICS

TOOLTYPE:

B15MA

AcousticNoise(Directive 2006/42/EC,annexe1, point1.7.4.2 letteru)

– The weighted continuous acoustic pressure level equivalent

A at the work place LpA is equal to.............................................................................................................. 64,9 dB (A)

– The maximum value of the weighted acoustic displacement

pressure C at the work place LpCPeak is equal to........................................................................................99,7 dB (C)

– The acoustic power level emitted by the machine

LWA is equal to ...................................................................................................................................................... 69,3 dB (A)

Risks dueto vibration(Directive2006/42/EC, annexe1,point 2.2.1.1)

Tests carried out in compliance with the indications contained in UNI ENV 25349 and UNI EN 28662 part

1st Standards,andunderoperating conditionsmuchmore severethan thosenormally found,certify that

the weighted root mean square in frequency of the acceleration the upper limbs are exposed to for

eachbiodynamic reference axis is 0,527m/sec2 max.

Applicationrange:

Crimpingforce kN (sh ton):

Ratedoperatingpressure bar (inches):

DimensionsLxWxH mm (inches):

Weightwith battery Kg (lbs):

Motor Volt DC:

Battery

type

CB1820L Volt / Ah:

Recommendedoil:

Safety:

Operatingtemperature °C (°F):

Battery chargerASC30-36

Input Volt / Hz:

suitable for installing electrical compression connectors

for conductors up to 16 mm2(6 AWG)

15 (1.7)

340 (4,900)

337 x 133 x 81 (13.3 x 5.3 x 3.2)

1,74 (3.8)

18 / 2.0 Li-Ion

AGIP ARNICA 22 or

ESSO INVAROL EP22

or equivalent

the tool is equipped with a maximum pressure valve

-15 to +50 (+5 to +122)

USA/CAN 27046000

115 / 60

2. INSTRUCTIONS FORUSE

2.1) Preparation (Ref. to Figs. 1, 2)

With the tool in the rest position and without battery, proceed as follows:

Select the appropriate die set for the connector (seeTable page 24).

Locate the dies in the head, alwaysinserting thelowerone ﬁrst (withthe slot):

1Press the button (62) and insert the lower die into its seat, then release the button to

lock it in position.

2Press the button (65) and insert the upper die into its seat, then release the button to

lock it in position.

Diesare uni-positionaland cannot beinsertedinto the wrong seats.

THELOWERDIEMUST ALWAYSBE INSERTED FIRST

2.2) Dieadvancement

Insert the battery into its seat (Ref. to §2.8).

Gripthe toolﬁrmly andcomfortably.Positionthe connectorbetween thedies and ensurethe cor-

rect location of the crimp.

Pressoperatingbutton(4)untilthediesareclosetotheconnectorwithoutcrimpingit,thenrelease

the button (4): the connector will be held in position without deforming it.

Make sure the dies are exactly positioned on the desired crimp point otherwise re-open dies

followinginstructions as per § 2.4and repositionthe connector.

2.3) Compression

– Insert the conductor in to the connector and press the operating button (4): the ram will

gradually move forward until the two dies touch.

It is recommended to keep operating until the maximum pressure valve is activated and

a "click" is heard, after which the dies will automatically re-open until the ram is fully retracted.

It is always possible to interrupt automatic retraction of the ram by a short push on the

operating button (3).

LOWER

DIE

UPPER

DIE

FIG.2

hole

slot

WHENINTRODUCING OR CHANGINGDIES,

THEBATTERYMUSTFIRST BE REMOVEDFROMTHETOOL

– The motor willcontinueto operateafter themaximum pressurereliefvalve has activated.

No further crimping force is applied, the oil is bypassed and returned to the reservoir.

2.4) Releaseof dies

Press the pressure release button (9), the ram will retract and open the dies.

2.5) Headrotation

For ease of operation the tool head can rotate through 340°, allowing the operator to work in the

most comfortable position.

Warning: do not attempt to rotate the head when the hydraulic circuit is pressu-rised.

2.6) Replacementofdies

To replace the dies, extract them from their seats by pressing the buttons (62 and 65).

THEUPPER DIE MUSTALWAYSBE EXTRACTED FIRST

2.7) Batterystatus

Thebattery is equippedwith LEDindicatorsthat indicatethe remainingbattery lifeatany timeby

pressing the adjacent button (P).

4 LEDs illuminated: Fully charged

2 LEDs illuminated: 50 % capacity

1 LED ﬂashing: Minimum charge, replace the battery

When the battery voltage has dropped beloW a

minimum safety threshold, the tool Will not start,

and it is necessary to recharge or replace the battery.

Theapproximate time to fullyrechargea battery is about40 minutes.

2.8) Insertion/replacementof battery

To replace the battery, remove it by pressing the release button (15) (Ref. to Fig.4 page 24), then

insert the new battery, sliding it into the guides until it locks.

3. Warning

Before starting work on electrical equipment, please ensure that either there are no live parts in

theimmediateworkingareaorthatprecautionsaretakenforworkingnearlivepartsinaccordance

with EN50110-1.

donot use this tool on or near energized conductors Without proper personal pro-

tective equipment.failure to observe this Warning could result in severe injury or death.

the tool is unsuitable for continuous use and should be alloWed to cool doWn fol-

loWing uninterrupted, successive operations; for instance, having exhausted afully

charged battery in one session, delay battery replacement for afeW minutes.

observe recommended rest periods also When using an external poWer supply.

FIG.4

protect the tool from rain and moisture.Water Will damage the tool and battery.

electro-hydraulic tools should not be operated in pouring rain or under Water.

3.1) Usingthebattery charger

Carefully follow the instructions in the battery charger manual.

4. MAINTENANCE

The tool is robust, completely sealed, and requires very little daily maintenance.

Compliance with the following points, should help to maintain the optimum performance of the

tool:

4.1) Thoroughcleaning

Dust, sand and dirt are a danger for any hydraulic device.

Every day, after use, the tool must be wiped with a clean cloth taking care to remove any residue,

especially close to moveable parts.

4.2)Storage

When not in use, the tool should be stored

and transported in the plasticcase toprevent

damage.The case is suitable for storing the

tool, the accessories and die sets.

Plastic case: VAL P22, size 465x315x135 mm

(18.3x12.4x5.3 in.) weighs 1,5 kg (3.3 lbs).

5. RETURNTOCembre FOR OVERHAUL

In the case of a breakdown contact our Local Agent who will advise you on the problem and give

you the necessary instructions on how to dispatch the tool to our nearest service Centre; if pos-

sible, attach a copy of the Test Certiﬁcate supplied by Cembre together with the tool or, if no

otherreferencesareavailable,indicatetheapproximatepurchasedateandthetoolserial number.

CRIMPING DIES

Conductorsize

mm2(AWG) Connectortype DIE SET

0,25÷16 22÷ 6 A...; L...-M; L...-P; S...; RN...; BN...; GN... MA03/3-15

1,5÷10 16÷8 A... ; L...-M ; L...-P ME03/2-15

10÷16 8÷6 A... ; 2A... ; L...-M ; L...-P ME2/3-15

4÷10 12 ÷ 8 T... (NF C 20130) ; L...-T MS4/10-15

10÷16 8÷6 T... (NF C 20130) ; L...-T MS10/16-15

10÷16 8÷6 HR... ; HSV... MH10/16-15

6÷16 10÷6

DR...(DIN46235) ; DSV... (DIN 46267T1)

MK5/8-15

10÷16 8÷6 ANE... ; AN... ;IN... NN4-15

0,25÷6 22÷10 R... ; B... ; G... ; PL... ; NL... RBY-15

0,3÷4 22 ÷ 12 PKE ; PKC ; PKD ; PKT ; KE KE4-15

4÷16 12 ÷ 6 PKE ; PKC ; PKD ; PKT ; KE KE16-15

16÷35 6÷2 PKE ; PKC ; PKD ; PKT ; KE KE35-15

TABLE1

SER INFORMATION in accordance with “Directives 2002/95/EC and

2002/96/ECregardingthereductionofhazardoussubstancesinelectricaland

electronic equipment, includingthe disposal ofwaste”.

he 'Not in the bin' symbol above when shown on equipment or packaging

means that the equipment must, at the end of its life, be disposed of separately

from other waste.

The separate waste collection of such equipment is organised and managed by

the manufacturer.

Userswishing to disposeof suchequipment mustcontact themanufacturerand

follow the prescribed guidelines for its separate collection.

Appropriate waste separation, collection, environmentally compatible treat-

mentand disposalis intendedto reduceharmfulenvironmentaleﬀects andpro-

mote the reuse and recycling of materials contained in the equipment.

Unlawfuldisposalofsuchequipmentwillbesubjecttotheapplicationofadmin-

istrative sanctions provided by current legislation.

- Following information applies in member states of the European Union:

TABLE 1

Code N° DESCRIPTION

6000577 1 BODY RIGHT+LEFT SHELL 1

6000128 2 BATTERY ADAPTER SHELL R+L 1

2598495 3 BATTERY CB1820L Li-Ion 18V 2Ah 1

6000217 4 OPERATING BUTTON 1

6000127 5 SHUTTER 1

6000591 6 ROD 1

6000593 7 SPRING 1

6000150 8 CONTACT SUPPORT 1

6000218 9 PRES. RELEASE BUTTON 1

6000582 10 PRES. RELIEF BUTTON STRIKER 1

−11 MECHANICAL GROUP 1

6004168 12 ELECTRONIC CARD 1

6000126 13 SHUTTER 1

6000589 14 WRIST STRAP 1

6006211 15 BATTERY RELEASE 1

6900650 16 SCREW 8

6520531 17 SPRING 1

6232513 18 LABEL TG.0722 1

6232756 19 LABEL TG.1001 1

6232500 20 LABEL TG.0704 1

6232676 21 LABEL TG.0919 2

QtyItem

Theguaranteeis void ifparts used arenot

Cembre

originalspares.

When ordering spare parts always specify the following:

- codenumber ofitem

- nameof item

- type oftool

- serialnumber of tool

SPARE PARTS LIST

11 4

SeeTABLE 2

TABLE 1

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