Champion Power Equipment C75520 Bedienungsanleitung

Table of Contents

Introduction ..................................... 1

Portable Power Generator........................ 1

Accessories................................................ 1

This Booklet.............................................. 1

Manual Conventions.........................2

Safety Rules......................................3

Controls and Features.......................5

Generator.................................................. 5

Power Panel ..............................................6

Parts Included .......................................... 7

Assembly ..........................................8

Remove the Generator from the Shipping

Carton .......................................................8

Install the Wheel Kit.................................8

Install the Support Leg.............................8

Install the Handle.....................................8

Optional: Install the Spark Arrester.........8

Add Engine Oil .........................................8

Connect LPG cylinder...............................9

Grounding.................................................9

Operation .......................................10

Generator Location................................. 10

Grounding............................................... 10

Starting the Engine................................. 10

Connecting Electrical Loads................... 10

Stopping the Engine ............................... 10

Do Not Overload Generator ................... 10

Capacity............................................... 10

Power Management .............................11

Wattage Reference Chart.........................11

Maintenance................................... 12

Engine Maintenance............................... 12

Oil........................................................ 12

Spark Plugs ......................................... 12

Air Filter.............................................. 12

Spark Arrester..................................... 13

Cleaning .............................................. 13

Adjustments........................................ 13

Maintenance Schedule........................ 13

Generator Maintenance.......................... 13

Storage ........................................... 14

Engine Storage ........................................ 14

Generator Storage................................... 14

Specifications ................................. 15

Engine Specifications.............................. 15

Generator Specifications......................... 15

Fuel.......................................................... 15

Oil............................................................ 15

Spark Plugs ............................................. 15

Valve Clearance....................................... 15

Parts Diagram .........................................16

Engine.................................................. 16

Power Panel......................................... 17

Generator ............................................18

Parts List .................................................19

Troubleshooting .............................23

Warranty ........................................24

Warranty Qualifications .........................24

Repair/Replacement Warranty ..............24

Do not return the unit to the place of

purchase..................................................24

Warranty Exclusions...............................24

Limits of Implied Warranty and

Consequential Damage ...........................24

Contact Information ...............................24

Address................................................24

Customer Service ................................24

Technical Service.................................24

Notes ..............................................28

Introduction

Congratulations on your purchase of a

Champion Power Equipment generator. CPE

designs and builds generators to strict

specifications. With proper use and

maintenance, this generator will bring years

of satisfying service.

Portable Power Generator

This unit is a liquid propane gas (LPG)

engine driven, alternating current (AC)

generator. It is designed to supply electrical

power for lighting, appliances, tools and

similar equipment.

Accessories

Champion Power Equipment manufactures

and sells accessories designed to help you

get the most from your purchase. To find out

more about our covers, power cables and

storm kits, please visit our web site at

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the

accuracy and completeness of the

information in this manual. We reserve the

right to change, alter and/or improve the

product and this document at any time

without prior notice.

Record the model and serial numbers as well as date and place of purchase for future reference.

Have this information available when ordering parts and when making technical or warranty

inquiries.

Champion Power Equipment Support

(877) 338-0999

Model Number

C75520E

Serial Number

Date of Purchase

Purchase Location

Manual Conventions

This manual uses the following symbols to

help differentiate between different kinds of

information. The safety symbol is used with

a key word to alert you to potential hazards

in operating and owning power equipment.

Follow all safety messages to avoid or reduce

the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous

situation which, if not avoided,

will

result in death

or serious injury.

WARNING

WARNING indicates a potentially hazardous

situation which, if not avoided,

could

result in

death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous

situation which, if not avoided,

may

result in

minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol

indicates a potentially hazardous situation which,

if not avoided,

may

result in property damage.

NOTE

If you have questions regarding your generator,

we can help. Please call our help line at (877)

338-0999.

Safety Rules

WARNING

Read this manual thoroughly before operating

your generator. Failure to follow instructions

could result in serious injury or death.

WARNING

The engine exhaust from this product contains

chemicals known to the state of California to

cause cancer, birth defects, or other reproductive

harm.

DANGER

Generator exhaust contains carbon monoxide, a

colorless, odorless, poison gas. Breathing carbon

monoxide will cause nausea, dizziness, fainting or

death.

Operate generator outdoors only in a well

ventilated area

DO NOT operate the generator inside any

building, enclosure or compartment, including the

generator compartment of a recreational vehicle.

DO NOT allow exhaust fumes to enter a confined

area through windows, doors, vents or other

openings.

DANGER

Rotating parts can entangle hands, feet, hair,

clothing and/or accessories.

Traumatic amputation or severe laceration can

result.

Keep hands and feet away from rotating parts.

Tie up long hair and remove jewelry.

Operate equipment with guards in place.

DO NOT wear loose-fitting clothing, dangling

drawstrings or items that could become caught.

DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.

DO NOT use electrical cords that are worn,

damaged or frayed.

DO NOT operator generator in wet weather.

DO NOT allow children or unqualified persons to

operate or service the generator

Use a ground fault circuit interrupter (GFCI) in

damp areas and areas containing conductive

material such as metal decking.

Use approved transfer equipment to isolate

generator from your electric utility and Notify

your utility company before connecting your

generator to your power system.

WARNING

Sparks can result in fire or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it

where it cannot contact the plug.

DO NOT check for spark with the plug removed.

Use only approved spark plug testers.

WARNING

Running engines produce heat.

Severe burns can occur on contact.

Combustible material can catch fire on contact.

DO NOT touch hot surfaces.

Avoid contact with hot exhaust gases.

Allow equipment to cool before touching.

Maintain at least three feet of clearance on all

sides to ensure adequate cooling.

Maintain at least five feet of clearance from

combustible materials.

Safety Rules

DANGER

Propane (LPG) is highly flammable and explosive.

Fire or explosion can cause severe burns or death

if the gas is ignited.

Before starting the generator

Turn the generator off.

Inspect your LPG tank for damage or leaks.

Attach only approved tanks that have been

properly filled by an approved station.

DO NOT light or smoke cigarettes.

Replace the hose at the first sign of a leak or if

age-cracking becomes apparent.

When starting the generator

DO NOT attempt to start a damaged generator.

Make certain that the LPG tank, air filter, spark

plug, fuel lines and exhaust system are properly

in place.

Make certain that the generator resting firmly on

level ground.

When operating the generator:

DO NOT move or tip the generator during

operation.

DO NOT tip the generator or allow oil to spill.

When transporting or servicing the

generator:

Make certain that the LPG tank is disconnected

and properly shut off.

Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open flames, pilot lights,

heat and other sources of ignition.

CAUTION

Exceeding the generator’s running capacity can

damage the generator and/or electrical devices

connected to it

DO NOT overload the generator.

Start the generator and allow the engine to

stabilize before connecting electrical loads.

Connect electrical equipment in the off position,

and then turn them on for operation.

Turn electrical equipment off and disconnect

before stopping the generator.

DO NOT tamper with the governed speed.

DO NOT modify the generator in any way.

WARNING

Rapid retraction of the starter cord will pull hand

and arm towards the engine faster than you can

let go.

Unintentional startup can result in entanglement,

traumatic amputation or laceration.

Broken bones, fractures, bruises or sprains could

result.

When starting engine, pull the starter cord slowly

until resistance is felt and then pull rapidly to

avoid kickback.

DO NOT start or stop the engine with electrical

devices plugged in.

CAUTION

Improper treatment or use of the generator can

damage it, shorten its life and void your

warranty.

Use the generator only for intended uses.

Operate only on level surfaces.

DO NOT expose generator to excessive moisture,

dust, or dirt.

DO NOT allow any material to block the cooling

slots.

If connected devices overheat, turn them off and

disconnect them from the generator.

DO NOT use the generator if:

Electrical output is lost

Equipment sparks, smokes or emits flames

Equipment vibrates excessively

Know how to stop the generator quickly in

case of an emergency.

Understand the use of all generator controls,

receptacles and connections.

Do not allow children to operate the

generator without proper supervision.

Controls and Features

Read this owner’s manual before operating your generator. Familiarize yourself with the location

and function of the controls and features. Save this manual for future reference.

Generator

Oil Filler Cap – Check and fill engine oil

level.

Engine – 4.0 HP OHV engine.

Air Cleaner – Protects the engine by

filtering dust and debris from the intake air.

Choke – Used to start the engine

Recoil Starter – Used to start the engine

Fuel Valve – Turn this valve to the “On”

position to supply fuel to the engine.

Gas Inlet– Nipple for LPG connection.

Serial Number – Please have this number

available when calling for assistance.

Low Oil Sensor – Senses the level of oil in

the crankcase and shuts the engine down if

the level falls too low.

Power Panel – See “Power Panel”

Controls and Features

Power Panel

Receptacles

120/240 V 30 A Twist-Lock – protected by a

9 A circuit breaker on each 120 Volt leg of

the receptacle. This receptacle powers 240

Volt AC, 60 Hz, single phase loads requiring

up to 8 A or 1900 Watts of power. If an L14-

30P plug is wired for only one 120 Volt leg

(3-wire connection) then this receptacle

powers 120 Volt AC, 60 Hz, single phase

loads requiring up to 9 A or 1100 Watts of

power.

120 V 20 A Duplex – each receptacle is

protected by a 9 A circuit breaker. Use each

receptacle to operate 120 Volt AC, single

phase, 60 Hz loads requiring up to 9 A 0r

1100 Watts of power.

12 V 8.3 A DC – this receptacle allows you to

recharge a 12 Volt automotive or utility style

storage battery with the battery charge

cables provided. This receptacle cannot

charge 6 Volt batteries and cannot be used

to crank an engine. It is not recommended

for charging deep cycle batteries. Do not

charge batteries for extended periods of time

without checking.

Voltmeter – Displays the output voltage of

the generator.

Circuit Breakers – Protects the generator

against electrical overload.

Ground Terminal – Consult an electrician

for local grounding regulations.

Gas Inlet – Nipple for LPG connection.

Hour Meter – Records the cumulative

number of hours the generator has been in

use.

The combined running load of all the receptacles shall not exceed 1900 Watts (16 A at 120 VAC or

8 A at 240 VAC).

Controls and Features

Parts Included

Your C75520E LPG-Powered Generator ships with the following parts:

6 foot Battery Cable

Wheel Kit

Axle 1 piece

10” Solid Wheel 2 pieces

Vibration Mounts 2 pieces

Handle Assembly 1 set

Handle Lock Pins 2 pieces

Bolt Kit

Wheel Retaining Pins 2 pieces

Flat Washers 2 pieces

Cap Screws and Nuts 10 sets

Spark Arrester Kit

Spark Arrester 1 piece

Cover Plate 1 piece

Screws, Lock Washers 2 pieces

Oil Funnel 1 piece

Wrench 1 piece

Spark Plug Socket 1 piece

6.5 foot Gas Hose and Regulator Assembly

Assembly

Your generator requires some assembly.

This unit ships from our factory without oil.

It must be properly serviced with LP gas and

oil before operation.

If you have any questions regarding the

assembly of your generator, call our help

line at (877) 338-0999. Please have your

serial number and model number available.

Remove the Generator from

the Shipping Carton

1. Set the shipping carton on a solid, flat

surface.

2. Remove everything from the carton

except the generator.

3. Carefully cut each corner of the box

from top to bottom. Fold each side flat

on the ground to provide a surface area

to install the wheel kit and support leg.

Install the Wheel Kit

CAUTION

The wheel kit is not intended for over-the-road

use.

You will need the following tools to install

the wheels:

12 mm wrench

Socket wrench with a 12 mm socket

Pliers

1. Before adding oil to the engine, tip the

generator slowly so that the engine side

is up.

2. Attach the axle assembly to the

generator frame using four cap screws

(M8 x 20) and nuts.

3. Slide a wheel onto the axle. Make certain

that the valve stem is facing outward.

4. Place a washer on the end.

5. Install the cotter pin through the hole on

the end of the axle.

6. Carefully bend the legs of the cotter pin

back around the axle.

7. Repeat steps 3-6 to attach the second

wheel.

Install the Support Leg

1. Attach the rubber vibration mount to

the support leg with a cap screw

(M8x20) and lock nut (M8).

2. Attach the support leg to the generator

frame with cap screws (M8x30) and lock

nuts (M8).

3. Tip the generator slowly so that it rests

on the wheels and support leg.

Install the Handle

1. Line up the holes at the base of the

handle with the receiving holes on the

generator frame.

2. Thread cap screws (M8x50) through the

frame and handle.

3. Place a lock nut (M8) on the end of the

cap screw and fasten securely. DO NOT

over tighten the lock nut.

Optional: Install the Spark

Arrester

Insert the spark arrester screen into the

muffler outlet. Secure the spark arrester by

placing the cover plate over the end of the

screen, with the lettering facing outward.

Secure the cover plate with the two screws

and lock washers provided with the spark

arrester kit.

Add Engine Oil

CAUTION

DO NOT attempt to crank or start the engine

before it has been properly filled with the

recommended type and amount of oil. Damage

to the generator as a result of failure to follow

these instructions will void your warranty.

1. Place the generator on a flat, level

surface.

2. Remove oil fill cap/dipstick to add oil.

3. Add 0.63 qt (0.6 L) of oil and replace oil

fill cap/dipstick.

4. Check engine oil level daily and add as

needed.

Assembly

CAUTION

The engine is equipped with a low-oil-shutoff and

the will stop when the oil level in the crankcase

falls below the threshold level.

NOTE

Check oil often during the break-in period. Refer

to the Maintenance section for recommended

service intervals.

NOTE

The generator rotor has a sealed, pre-lubricated

ball bearing that requires no additional lubrication

for the life of the bearing.

Connect LPG cylinder

1. Turn off the fuel valve.

2. Attach the LPG connector to the gas

inlet.

3. Open the manual shutoff valve on the

LPG cylinder.

4. Open the fuel valve on the generator.

WARNING

Liquefied Petroleum Gas is extremely flammable

and explosive.

If there is a strong smell of gas:

Close off the gas supply at the cylinder.

Use soapy water which will produce a large

bubble at the point of any leak, to check the

cylinder valve, connections and the generator.

Do not smoke or light a cigarette.

Contact a qualified technician to inspect and

repair the LPG system.

CAUTION

Use approved LP cylinders equipped with an OPD

(overfilling prevention device) valve.

Always keep the cylinder in a vertical position

with the valve on top and installed at ground

level on a flat surface

Cylinders must not be installed near any heat

source and should not be exposed to sun, rain,

dust and heat.

Regulators to be used on the cylinders must be

of the same diameter as the cylinder valve.

Regulators should always be in the off position

when the cylinder is not in use.

Grounding

Your generator must be properly connected

to an appropriate ground to help prevent

electric shock.

WARNING

Failure to properly ground the generator can

result in electric shock.

A ground terminal connected to the frame of

the generator has been provided on the

power panel. For remote grounding, connect

of a length of heavy gauge (12 AWG

minimum) copper wire between the

generator ground terminal and a copper rod

driven into the ground. We strongly

recommend that you consult with a qualified

electrician to ensure compliance with local

electrical codes.

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