Clarke CBG6RP Installations- und Betriebshandbuch

BENCH GRINDER

MODEL CBG6RP

OPERATING & MAINTENANCE

INSTRUCTIONS

0101

Thank you for purchasing this CLARKE Bench Grinder

Before attempting to operate this machine, please read this instruction manual

thoroughly and follow all directions carefully. By doing so you will ensure the safety

of both yourself and others around you, and at the same time, you should look

forward to it giving you long and trouble free service.

GUARANTEE

This product is guaranteed against faults in manufacture for 12 months from

purchase date. Keep your receipt as proof of purchase. This guarantee is invalid

if the product has been found to have been abused in any way, or not used for the

purpose for which it was intended, or to have been tampered with in any way. The

reason for return must be clearly stated. This guarantee does not affect your

statutory rights.

CONTENTS PAGE

Guarantee, General Safety Rules ......................................................... 2

Special Safety Rules for Grinders ........................................................... 3

Pre Assembly Check ............................................................................... 4

Electrical Connections, Fuse Rating ..................................................... 5

Assembly, (Eyeshield and Toolrest) ....................................................... 6

Maintenance (incl. changing the grinding wheel) ............................ 7

Technical data ........................................................................................ 7

Parts List and Diagram ............................................................................ 8

GENERAL SAFETY RULES

1. KEEP GUARDS IN PLACE and check they are not damaged.

2. REMOVE ADJUSTING KEYS AND SPANNERS. Make a habit of checking to see

that all adjusting keys and spanners are removed from the machine before

turning it on.

3. KEEP WORK AREA CLEAN. Cluttered areas and work benches invite accidents.

4. DO NOT USE IN A DANGEROUS ENVIRONMENT. Do not use any power tools in

damp or wet areas, or expose them to rain. Keep work area well lit.

5. KEEP CHILDREN AWAY. All visitors, but in particular children, should be kept at

a safe distance away from the work area.

6. MAKE YOUR WORKSHOP CHILDPROOF with padlocks, master switches, or by

removing starter keys.

7. DO NOT FORCE YOUR BENCH GRINDER. It will do a better and safer job if used

at the rate for which it was designed.

8. WEAR THE PROPER APPAREL. No loose clothing, neckties, rings, bracelets, or

any other jewellery which might get caught in moving parts.

Non-slip footwear is recommended. Wear protective hair covering to contain

long hair.

9. ALWAYS USE SAFETY GOGGLES. Everyday glasses only have impact resistant

lenses, they are not safety glasses. Also use a face mask if grinding operation

is generating a lot of dust.

10. DO NOT OVERREACH. Keep a firm footing and proper balance at all times.

11. DISCONNECT FROM THE MAINS before attempting any kind of service work or

adjustment or when changing accessories such as grinding wheels.

12. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in the OFF

position before plugging in.

13. CHECK FOR DAMAGED PARTS. Before further use of tool, any damaged part

should be carefully inspected and checked to determine that it will operate

properly and perform its intended function. Check for alignment of moving

parts, binding of moving parts, mounting, and any other damage that may

affect its operation. A guard or other part that is damaged should be properly

repaired or replaced. If in any doubt contact your local dealer.

ADDITIONAL SAFETY RULES FOR BENCH GRINDERS

1. Replace a cracked wheel immediately.

2. Always use guards and eyeshield.

3. Do not overtighten the wheel nut.

4. Adjust distance between wheel and tool rest to maintain 1/16” (1.6mm) or less

separation, as the diameter of the wheel decreases with use.

5. Use a grinding wheel suitable for the speed of grinder. (See technical data).

6. Stand slightly to one side of the bench grinder during operation, not facing

directly in front.

7. One minute of free rotation is necessary for a new grinding wheel. Should the

new grinding wheel be faulty and break, it will happen within the first minute

of operation.

8. NEVER remove the wheel guard except when changing a worn wheel.

9. Do not use the grinding wheel for any kind of cutting.

10. Do not over stress the grinding wheel.

11. NEVER LEAVE A GRINDER RUNNING UNATTENDED. TURN POWER OFF. Do not

leave tool until it comes to a complete stop.

12. USE ONLY APPROVED REPLACEMENT GRINDING WHEELS. Contact your local

dealer or Clarke International for approved replacement grinding wheels

and accessories. The use of inferior accessories may cause risk of injury.

13. Never use the side of the grinding wheel. Use only the front face.

PRE-ASSEMBLY CHECK

Before assembling your Bench Grinder, please check to ensure that all the parts,

shown below, have been included.

Note: if any parts are missing or damaged, please contact your local dealer or

Clarke International for replacement.

1. Main Body (A) - switch and power cable with plug are included.

2. Two Eye Shields (B), each complete with:

1 x nut,

1 x bolt,

1 x spring washer

2 x flat washers.

3. Two Spark Arrestor brackets (C), each complete with:

1 x screw,

1 x spring washer

1 x flat washer.

4. Two Tool Rests (D) - Left and Right hand , each complete with:

2 x screws,

2 x spring washers

2 x flat washers.

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 240 volt (50Hz) electrical supply through a

fused good quality (rubber preferred)13 amp BS 1363 plug, or a suitable fused

isolator switch.

WARNING: THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance with the

following code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

As the colours of the flexible cord of this appliance may not correspond with the

coloured markings identifying terminals in your plug, proceed as follows:

• Connect GREEN & YELLOW cord to terminal marked with a letter “E” or Earth

symbol ‘ ’ or coloured GREEN or GREEN & YELLOW.

• Connect BROWN cord to terminal marked letter “L” or coloured RED.

• Connect BLUE cord to terminal marked letter “N” or coloured BLACK.

We strongly recommend that this unit is fitted with a Residual Current Device (RCD).

FUSE RATING

The fuse in the plug for this appliance must be rated at 5 amps.

IMPORTANT NOTICE

If this appliance is fitted with a plug which is moulded onto the electric cable (i.e.

non rewirable) please note:

1. This plug must be thrown away if it is cut from the electric cable. There is a

danger of electric shock if it is subsequently inserted in a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the correct

re-placement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local dealer, an

electrical stockist, or CLARKE INTERNATIONAL Spare Parts Department

5. The fuse in the plug must be replaced with one of the same rating and this

replacement must be ASTA approved to BS1362.

ASSEMBLY

Fig.3

Fig. 2

Fig. 1

1. Fix the Tool Rests, with the screws

and washers provided, in the

manner shown in Fig.1. The Tool

Rests are adjustable and should be

positioned 1/16" (1.6mm) from the

grinding wheels. Ensure that the

Tool Rest is firmly fixed and

horizontal.

2. Assemble the Spark Arrester

brackets onto the wheel guards,

using the screws and washers

provided, in the manner shown in

Fig.2.

NOTE: Before fully tightening the screws,

each bracket should be adjusted by

sliding it as close to the grinding wheels

as possible, without impairing the wheels

rotation. As the wheel wears down with

use, it will be necessary to re-adjust the

park Arrester brackets in order to

maintain a gap between the spark

arrester and the bracket. This gap should

never be allowed to become greater

than /8” .

3. Assemble the Eye Shields on to the

Spark Arrester brackets using the

nuts, bolts and washers supplied, in

the manner shown in Fig.3. The

angle for the Eye Shields can be

adjusted to suit the operator.

4. We recommend that your Clarke

Bench Grinder is secured to your

workbench before operation, using

the pre-drilled holes in the base. Do

not overtighten the mounting bolts

as this could damage the plastic

base.

MAINTENANCE

(A) EYESHIELD and SPARK ARRESTER BRACKET ADJUSTMENT

The see-through eye shields allow the user to see the operation clearly and to work

precisely. The eye shields can be adjusted up and down to suit operator.

The Spark Arrester brackets should be adjusted so that they are as close as possible

to the wheel without impairing the wheels rotation.

IMPORTANT: Even though the Eye Shields are fitted, you should nevertheless

ALWAYS wear safety goggles when operating a grinding machine.

(B) TOOLREST ADJUSTMENT

The appropriate adjustment of the Tool Rests provides the operator with a correct

working angle and a firm and efficient base for working. Adjustments can be

made by loosening the mounting screws and moving the Tool Rest to within 1/16”

(1.6mm) from the wheel. Due to the wear on the grinding wheel, it will be

necessary to adjust the Tool Rests from time to time. Always re-tighten the

mounting screws once adjustment is complete.

To renew or change the grinding wheels, follow the steps given below.

1. Switch off and un-plug from mains power supply. Disassemble outer covers,

left or right, by removing the three cover retaining nuts, bolts and washers.

2. Slacken the Spark Arrester bracket and Tool Rest mounting screws, and pull

the bracket and Tool Rest away from the wheel.

3. Hold the grinding wheel firmly and remove the nut and flange from the shaft,

noting that the left hand wheel nut has a left hand thread.

4. Take off the used wheel and replace with the new one, ensuring:

a. the paper blotters are in place either side of the wheel.

b. that there is a good balanced rotation of the grinding wheel, and

c. you do not overtighten the wheel nut.

5. Readjust the Tool Rest and Spark Arrester Brackets as described above.

6. Switch ON the machine and allow it to rotate freely for at least one minute.

(D) DRESSING THE WHEEL

It will be necessary from time to time to dress the wheel to obtain a true working

surface.This should be done ONLY with an approved dressing tool, which can be

obtained from your CLARKE dealer, quoting Model No. GWD-1. Part No. 6501120.

TECHNICAL DATA

Motor ........................................................................... 230v ~ 50hz; 1ph

Speed .......................................................................... 2900 RPM

Power Rating .............................................................. 150Watts

Wheel Size ................................................................... 150 X 20 X12.7 Mm

Fuse Rating ................................................................. 5 Amps

Wheels ......................................................................... 1 X Fine; 1 X Coarse

Part No. ....................................................................... 6500520

Weight (Packed) ........................................................ 8 kg

Duty Cycle .................................................................. 5/5 Min.*

*This machine may be operated for 5 minutes in any 10 minute period.

No. Description Part No.No. Description Part No.

1Bolt HT6481901

2Washer HT6481902

3Outer Cover LH HT6481903

3A Outer Cover RH HT6481903A

4Wheel lock nut LH HT5481904

4A Wheel lock nut RH HT5481904A

5Wheel Flange HT5481905

76” G - Wheel (Coarse) 6501088

7A 6” G - Wheel (Medium) 6501089

7A 6” G - Wheel (Fine) 6501135

8Middle Ring HT6481908

9Screw HT5481909

10 Spring Washer HT5481910

11 Inner Cover LH HT6481911

11A Inner Cover RH HT6481911A

12 Screw HT5481912

13 Screw HT5481913

14 Spark Arrester Bracket HT6481914

15 Eyeshield HT6481915

16 Spring Washer HT6481916

17 Nut HT6481917

18 Power Cable HT5481918

19 Cable Clamp HT5481919

20 Capacitor HT5481920

21 Screw 3040528

22 Spring Washer 3040582

23 Flat Washer 3044576

24 Tool Rest LH HT6481924

24A Tool Rest RH HT6481924A

25 Screw HT6481925

26 Bearing HT5481926

27 Circlip HT5481927

28 Main Body End Cover HT5481928

29 Rotor / Main Shaft HT5481929

30 Stator HT5481930

31 Main Body (Centre) HT5481931

32 Base HT5481932

33 Bottom Plate HT5481933

34 Switch Assy. HT5481934

35 Rubber Foot HT5481935

36 Screw HT5481936

37 Grommet HT5481937

38 Flat Washer HT5481938

39 Screw HT5481939

40 Screw HT5481940

PARTS LIST

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

For Spare Parts and Service,please contact your nearest dealer,

or CLARKE International, on one of the following numbers.

Andere Clarke Schleifer Handbücher

Clarke

Clarke CAG2350B Installations- und Betriebshandbuch

Clarke

Clarke METALWORKER CHDBG900 Bedienungsanleitung

Clarke

Clarke Metalworker CAG122 Installations- und Betriebshandbuch

Clarke

Clarke METALWORKER CBG6SC Installations- und Betriebshandbuch

Clarke

Clarke CAG900 Installations- und Betriebshandbuch

Clarke

Clarke Contractor CON1050 Installations- und Betriebshandbuch

Clarke

Clarke Air CAT112 Installations- und Betriebshandbuch

Clarke

Clarke CON2600 Bedienungsanleitung

Clarke

Clarke CON115 Installations- und Betriebshandbuch

Clarke

Clarke CAT130 Installations- und Betriebshandbuch

Clarke

Clarke Metalworker CBG8370LW Bedienungsanleitung

Clarke

Clarke CBG8W Installations- und Betriebshandbuch

Clarke

Clarke CAT36B Installations- und Betriebshandbuch

Clarke

Clarke CAG800 Installations- und Betriebshandbuch

Clarke

Clarke CAT 52 Bedienungsanleitung

Clarke

Clarke CAT65 Installations- und Betriebshandbuch

Clarke

Clarke CAT83 Installations- und Betriebshandbuch

Clarke

Clarke CBG6RL Handbuch

Clarke

Clarke Metalworker CBG6250 Bedienungsanleitung

Clarke

Clarke Metalworker CBG6250LW Bedienungsanleitung

Clarke

Clarke CAG2350 Bedienungsanleitung

Clarke

Clarke CBG8W Installations- und Betriebshandbuch

Clarke

Clarke CAG2350C Installations- und Betriebshandbuch

Clarke

Clarke X-Pro CAT206 Installations- und Betriebshandbuch

Beliebte Schleifer Handbücher anderer Marken

Parkside

Parkside PWS 230 C3 Bedienungsanleitung

SUHNER ABRASIVE

SUHNER ABRASIVE ASC 9 Technisches Handbuch

PTA

PTA P1322 Bedienungsanleitung

Crown

Crown CT13313 Bedienungsanleitung

Parkside

Parkside 280250 Bedienungsanleitung

Climax

Climax VM2150 Series Bedienungsanleitung

Jet

Jet JPSG-618M1 Service-Handbuch

Makita

Makita GA4030 Bedienungsanleitung

DeWalt

DeWalt DWEN202 Bedienungsanleitung

Grizzly

Grizzly G2790 Bedienungsanleitung

Fein

Fein MSf843-1a Bedienungsanleitung

Bosch

Bosch GWS 14,4 V PROFESSIONAL Bedienungsanleitung

RAMSET

RAMSET CBAGR18 Bedienungsanleitung

Bosch

Bosch 8-115 Z Bedienungsanleitung

STEELE PRODUCTS

STEELE PRODUCTS SP-PB008 Bedienungsanleitung

MW TOOLS

MW TOOLS ME15W Bedienungsanleitung

Caravaggi

Caravaggi SP 20 Betriebsanleitung

SUHNER ABRASIVE

SUHNER ABRASIVE UWK 10-R125 Technisches Handbuch