Clarke X-Pro CAT206 Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC1019 - ISS 1

¼”RIGHT ANGLE DIE GRINDER

MODEL NO: CAT206

PART NO: 3120523

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Die Grinder which is ideal for light tasks

such as automotive porting & polishing applications.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

Please keep these instructions in a safe place for future reference.

SPECIFICATIONS

Please note that the details and specifications contained herein are correct

at the time of going to print. However CLARKE International reserve the right to

change specifications at any time without prior notice.

Model Number CAT206

Dimensions (L x W x H) 183 x 144 x 56 mm

Weight 0.52 kg

Collet size 1/4“(6 mm)

Air Inlet Size 1/4“BSP (female)

Operating Pressure 90 psi (6.2 bar)

Air Consumption 4 cfm (average)

No Load Speed 20000 rpm @ 90psi

Speed Settings and rpm Setting 1 - 11,000 rpm

Setting 2 - 15,000 rpm

Setting 3 - 18,000 rpm

Setting 4 - 20,000 rpm

Sound Pressure Level (LpA dB) 88 dB(A)

Sound Power Level (LwA dB) 99 dB(A)

Vibration Levels 2.9 m/s2

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

THE WORK ENVIRONMENT

1. ALWAYS keep the work area clean and tidy.

2. ALWAYS dress appropriately - Do not wear loose clothing or jewellery. Tie

long hair out of the way.

3. ALWAYS keep children and visitors away - Do not let children handle the

tool.

4. DO NOT operate the tool where there are flammable liquids or gases.

USE OF AIR POWERED TOOLS

1. ALWAYS stay alert and use common sense - do not operate the air tool

when you are tired or under the influence of alcohol, drugs or medication.

2. ALWAYS wear eye protectors when using the tool - Eye protectors must

provide protection from flying particles from the front and the side.

3. ALWAYS wear ear protectors when using the air tool.

4. DO NOT overreach - Keep proper footing and balance at all times.

5. NEVER use oxygen, CO2, combustible gases or any type of bottled gas as a

source of power for the tool.

6. DO NOT connect the air supply hose with your finger on the trigger.

7. DO NOT exceed the maximum pressure for the tool of 90 psi / 6.2 bar.

8. ALWAYS check hoses for leaks or worn condition before use, and ensure

that all connections are secure.

9. DO NOT use the tool for any other purpose than that described in this

manual.

10. ALWAYS keep the air supply hose away from heat, oil and sharp edges.

11. DO NOT fit the tool to any stand or clamping device that may damage it.

12. DO NOT carry out any alterations or modifications to the tool.

13. ALWAYS disconnect from the air supply when:

• Performing any maintenance.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• The tool is not in use.

• The tool will be left unattended.

• Moving to another work area.

14. NEVER use the tool if it is defective or operating abnormally.

15. Avoid damaging the tool for example by applying excessive force.

16. ALWAYS maintain the tool with care. Keep it clean for the best and safest

performance.

17. Quick change couplings should not be located at the tool. They add

weight and could fail due to vibration.

18. DO NOT force or misuse the tool. It will do a better and safer job at the rate

for which it was designed.

19. This tool vibrates with use. Vibration may be harmful to your hands or arms.

Stop using the tool if discomfort, a tingling feeling or pain occurs. Seek

medical advice before resuming use.

20. NEVER carry the tool by the air supply hose.

21. NEVER carry the tool with your finger on the trigger.

22. When not in use disconnect the tool from the air supply and store in a dry

place out of the reach of children.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

COMPRESSED AIR REQUIREMENTS

A typical air line layout is shown below. If an automatic in-line filter/regulator is

used it will keep the tool in good condition, but should be regularly checked

and topped up with oil. SAE 10 oil should be used and the lubricator adjusted

to approx 2 drops per minute.

Use only clean, dry, regulated compressed air as a power source.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

A build-up of moisture or oil in the air compressor will accelerate wear and

corrosion in the tool. ensure any moisture is drained from the compressor daily

and the inlet filter is kept clean.

If an unusually long air hose is required, (over 8 metres), the line pressure or the

hose inside diameter may need to be increased. The air hose must be rated at

least 150% of the maximum operating pressure of the air tool.

Never exceed the maximum operating pressure for the tool. It is

recommended that air pressure to this tool does not exceed 90 psi at the tool

when running. Higher pressures and unclean air will shorten the life of the tool

due to faster wear and is a possible safety hazard.

OVERVIEW

When opening the carton for the first time, check that all the items are

present. Any damage or deficiency should be reported to your CLARKE dealer

immediately.

NO DESCRIPTION NO DESCRIPTION

1 Right Angle Drive 5 Air Exhaust Deflector

2 Trigger 6 Inlet Connector

3 Air Inlet 7 11mm Collet Wrench

4 Speed Control 8 17mm Collet Wrench

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

NOTE: Ensure the compressor is turned off.

1. Remove the plastic blanking plug from the air inlet connection.

2. Pour 2-3 drops of CLARKE airline oil into the inlet port. This should be done

regardless of whether or not a lubricated air supply is to be used.

3. If required, connect an in-line mini oiler to the tool.

• A mini oiler helps to prolong the life of any air tool.

4. Connect a suitable hose as shown

or use the inlet connector supplied

to connect directly to the hose.

5. Connect the other end of the hose

to the compressor.

• PTFE tape may be useful for

sealing threaded connections.

6. Turn on the air supply and check

for air leaks. Rectify any found

before proceeding.

7. If using a mini oiler, place a sheet of paper next the exhaust port and

squeeze the trigger for approximately 30 seconds. The oil volume is

correctly set when a light stain of oil can be seen on the paper. Excessive

oil should be avoided.

Your die grinder is now ready for use.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INSTALLING THE COLLET

1. Select the grinding stone you require.

2. Two collets of different sizes are

provided. Select whichever fits

the shank of the stone you have

chosen.

• The larger collet may already

be installed in the grinder.

3. If another collet is to be used,

undo the screw cap completely

and pull out the collet from the

collet seat. Replace it with the

new collet and screw the cap loosely back on.

FITTING THE GRINDING STONE

IMPORTANT: Never use chipped or cracked grindstones.

1. Slip the shank of the chosen stone

into the collet and tighten the

screw cap finger tight.

2. Place the smaller of the two

wrenches over the collet seat to

stop the tool from rotating.

3. Use the larger wrench to fully

tighten the collet and grip the

stone in position as shown.

ADJUSTING THE SPEED

1. Set the tool speed by rotating the

control to one of the four settings.

• The numbers on the speed

control knob indicate the

speed setting when aligned

with the reference mark on the

air inlet. Speeds available are

(+/-10%):

111,000 rpm

215,000 rpm

318,000 rpm

420,000 rpm

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATING THE DIE GRINDER

1. Slide the throttle locking lever

forward while squeezing the

trigger against the body of the

tool.

2. Do not use excess pressure on the

grinding stone as this will shorten

its life.

3. Release the trigger to stop the

grinder.

• The tool will continue to rotate

for a short time after the trigger has been released.

4. Always ensure the grinder has stopped before putting it down.

SETTING THE EXHAUST DEFLECTOR

The direction of the exhaust air

leaving the tool can be adjusted by

rotating the exhaust deflector.

Twist the exhaust deflector sleeve to

direct the air as required to deflect air

away from the workpiece or operator.

DISCONNECTING THE AIR SUPPLY

1. Do not disconnect the air hose until the supply is isolated at a shut-off

valve.

2. Once the pressure has been isolated, disconnect the air supply hose from

the air tool.

3. Shut down the compressor at the end of the work session.

STORAGE

If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of

CLARKE air line oil into the air inlet, and run the tool for 5 seconds in order to

lubricate the internal parts.

When not in use, disconnect from air supply, clean tool and store in a safe, dry

place. When storing, replace the blanking plug to the air inlet once the airline

is disconnected.

Avoid storing the tool where the temperature is below 0oC.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

TROUBLESHOOTING

SYMPTOM PROBLEM SOLUTION

Tool runs at normal

speed but slows down

under any load.

1. Excessive pressure on

tool.

2. Motor parts worn.

3. Worn or sticking

mechanism due to

lack of lubricant.

1. Reduce the force

applied to the tool.

2. Return to CLARKE dealer

for repair.

3. Drip air tool lubricating

oil into air inlet. Allow oil

to soak moving parts

before using.

Tool runs slowly. Air flows

weakly from exhaust.

1. Motor parts jammed

with gum/dirt.

2. Regulator in closed

position.

3. General airflow

blocked by dirt.

1. Examine inlet air filter for

cleanliness and clean if

necessary.

2. Adjust regulator to open

position.

3. Operate tool in short

bursts.

Tool will not run. Air flows

freely from exhaust.

1. Motor vanes stuck

due to buildup of

foreign material.

1. Disconnect air supply

and rotate tool assembly

manually.

2. Try operating tool in

short bursts.

3. Drip a few drops of air

tool lubricating oil into air

inlet to soak moving

parts.

Tool will not shut off. 1. Throttle O-rings

damaged or ill-fitting

in seat.

1. Return to CLARKE dealer

for repair.

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