Clarke METALWORKER CBG6SC Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC08/22

BENCH GRINDER WITH SANDING BELT

MODEL NO: CBG6SC

PART NO: 6502130

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Bench Grinder with sanding belt.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Do not dispose of this product with general household waste. All

tools, accessories and packaging should be sorted, taken to a

recycling centre and disposed of according to the laws governing

Waste Electrical and Electronic Equipment.

Through the purchase of this product, the customer is taking on the obligation

to deal with the WEEE in accordance with the WEEE regulations in relation to

the treatment, recycling & recovery and environmentally sound disposal of

the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

WORK ENVIRONMENT

1. Keep the work area clean, tidy and well lit. Cluttered and dark areas invite

accidents

2. DO NOT operate power tools in explosive atmospheres, such as in the

presence of flammable liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

3. Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when

operating a power tool. DO NOT use a power tool while you are tired or

under the influence of drugs, alcohol or medication. A moment of

inattention while operating power tools may result in personal injury.

2. AVOID accidental starting. Ensure the switch is in the off position before

plugging in. Plugging in power tools that have the switch on invites

accidents.

3. DO NOT overreach. Keep proper footing and balance at all times. This

enables better control of the power tool in unexpected situations.

4. Dress properly. DO NOT wear loose clothing or jewellery. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewellery or

long hair can be caught in moving parts.

5. Eye protection manufactured to the current European safety standards

should be worn when operating grinding equipment. Eye protectors must

provide protection from flying particles from the front and the side.

GENERAL USE AND CARE OF POWER TOOLS

1. ALWAYS check for any damage or condition that could affect the

grinder’s operation. Any damaged part should be properly repaired.

2. NEVER use the grinder if it is defective or operating abnormally.

3. NEVER abuse the mains cable. Never yank the cable to disconnect it from

the socket. Keep the cable away from sharp edges/hot surfaces.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. PLEASE KEEP THESE

INSTRUCTIONS IN A SAFE PLACE FOR FUTURE REFERENCE.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

4. NEVER carry out any alterations or modifications to this product.

5. NEVER wipe the machine clean with solvents. Wipe plastic parts with a soft

cloth, slightly dampened with soapy water.

6. NEVER attempt any repairs yourself. If you have a problem with this product

contact your local CLARKE dealer.

7. DO NOT use the tool for any purpose than that described in this manual.

8. ALWAYS maintain the tool with care. Keep it clean for the best and safest

performance.

9. DO NOT force the power tool. Use the correct power tool for your

application. The correct power tool will do the job better and safer at the

rate which it was designed.

10. DO NOT use the power tool if the switch does not turn it on and off. Any

power tool that cannot be controlled with the switch is dangerous and

must be repaired.

11. Store idle tools out of the reach of children and DO NOT allow persons

unfamiliar with the power tool or these instructions to operate the power

tool. Power tools are dangerous in the hands of untrained users.

12. Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power

tools operation. If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

13. Use the power tool and accessories in accordance with these instructions

and in the manner intended for the particular type of power tool, taking

into account the working conditions and the work to be performed. Use of

the power tool for operations different from intended could result in a

hazardous situation.

ELECTRICAL SAFETY

1. Power tool plugs must match the outlet. NEVER modify the plug in any way.

DO NOT use adapter plugs with earthed (grounded) power tools. Correct

plugs and matching outlets will reduce the risk of electric shock.

2. DO NOT abuse the cable. NEVER use it for carrying, pulling or unplugging

the power tool. Keep the cable away from heat, oil, sharp edges or

moving parts. Damaged or entangled cables increase the risk of electric

shock.

3. DO NOT expose power tools to rain or wet conditions. Water entering a

power tool will increase the risk of electric shock. If operating the power

tool in a damp location is unavoidable, use a residual current device

(RCD) protected supply.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

4. When operating a power tool outdoors, use an extension cable suitable for

outdoor use. Use of a cable suitable for outdoor use reduces the risk of

electric shock.

BELT/DISC SANDER SAFETY

1. ALWAYS wear a dust mask when using this machine. Be aware that harmful

or toxic dusts could be produced when sanding some woods.

2. ALWAYS use the table to support the workpiece.

3. ALWAYS check to ensure the attachments are secure before starting.

4. ALWAYS maintain a suitable clearance between table and sanding belt.

5. ALWAYS hold the workpiece firmly so that it cannot be torn from your hands

6. ALWAYS ensure that nails or foreign objects have been removed from a

workpiece beforehand. Nails etc. will destroy the belt.

7. NEVER sand pieces which cannot be held firmly by hand.

GRINDING STONE SAFETY

1. Check the speed of the grindstone before fitting to your grinder. NEVER use

a stone with a rpm speed less than the rpm speed of your grinder.

2. The outside diameter and thickness of your accessories must be within the

capacity rating of the power tool. The correct size accessories can be

correctly guarded and controlled.

3. NEVER use a stone that is chipped, cracked or damaged. Fragments from

a broken or damaged grinding stone can cause serious injury. Make sure

that defective stones are destroyed and not used.

4. Bonded abrasive products are breakable and shall therefore be handled

with utmost care. The use of damaged or improperly mounted or used

abrasive products is dangerous and can cause serious injuries.

5. ALWAYS refer to the label for specified usage and observe the safety

information. DO NOT use for purposes other than specified.

6. ALWAYS use the correct stone for it’s intended task. Using the incorrect

stone can cause serious injury.

7. Allow the stone and tool to do the work. NEVER force the workpiece

against the stone as this could cause kickback and/or shatter the stone

causing serious injury.

8. NEVER use a damaged grinding stone. Inspect the stone before each use

for chips, cracks or excess wear. If the tool or accessory is dropped, inspect

for damage or install a new accessory. After fitting the accessory, position

yourself away from the plane of the rotating accessory and run the tool at

full speed. Damaged stones may break apart during this test.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

9. Abrasive products shall be handled and transported with care. Abrasive

products shall be stored in such a manner that they are not subjected to

mechanical damage and harmful environmental influences.

10. DO NOT use separate reducing bushes or adapters to adapt large hole

abrasive wheels. DO NOT force a stone onto a machine or alter the size of

the arbor hole.

BENCH GRINDER SAFETY WARNINGS

1. Hold aNY tool or blade being sharpened firmly to prevent loss of control.

2. NEVER install a abrasive flap wheel or sanding disc on this grinder.

3. ALWAYS replace a cracked grinding wheel immediately.

4. NEVER use damaged or incorrect grindstones. The stone and retaining

fixtures were specially designed for your grinder, for optimum performance

and safety of operation. Inspect the condition of the grinding stone before

use and do not use if any damage is found.

5. ALWAYS use the tool rests to steady the workpiece, the torque of the

spinning grinding wheel may pull the workpiece from your hands.

6. ALWAYS check for damaged parts. Before further use any part that is

damaged should be carefully checked to determine if it would operate

properly and perform its intended function. Check for misalignment or

binding of moving parts, breakage of parts and any other condition that

may affect the tool's operation. A part that is damaged should be properly

repaired or replaced at an authorised service center. Following this rule will

reduce the risk of electric shock, fire or serious injury.

NOTE: Bench grinders used in industrial environments may be subject to

the The Provision and Use of Work Equipment regulations 1992

and/or the training requirement of The Abrasive Wheels

Regulations 1970), or other legislation. If in doubt seek advice

SAFETY SYMBOLS

The meanings of the markings and symbols on the product are shown below

Read this manual

before use and keep

in a safe place for

future reference

Wear eye protection

when using this tool.

Wear ear protection Wear dust mask.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity

supply is the same as that indicated on the rating plate. This product is

designed to operate on 230VAC 50Hz. Connecting it to any other power

source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to

change the fuse in the plug, the fuse cover must be refitted. If the fuse cover

becomes lost or damaged, the plug must not be used until a suitable

replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due

to damage, it should be cut off and a replacement fitted, following the wiring

instructions shown below. The old plug must be disposed of safely, as insertion

into a mains socket could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond

with the markings on the terminals of your plug, proceed as follows.

•TheBlue wire must be connected to the terminal marked Nor

coloured Black.

•TheBrown wire must be connected to the terminal marked Lor

coloured Red.

•TheYellow and Green wire must be connected to the terminal

marked E or or coloured Green.

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD). If in any doubt, consult a qualified

electrician. DO NOT attempt any repairs yourself.

WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE

MAINS SUPPLY.

Plug must be BS1363/A approved.

Always fit a 5 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OVERVIEW

No Description No Description

1 Eye Shield 9 Dust Extract Port

2 Flexible Lamp 10 Dust Collector/Belt guard

3 Grinding Wheel Dresser 11 Mounting Bolt Location

4 Belt Tracking Adjustment Knob 12 On/Off Switch

5 Belt Tension Knob 13 Tool Rest

6 Sanding Belt 14 Grinding Wheel

7 Side Guard Release Screw 15 Spark Deflector

8 Sanding Workpiece Rest

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ASSEMBLY

INVENTORY

The machine is supplied with the following items. If any items are missing or

damaged, please contact the dealer where you purchased the product.

• 1 x Eye Guard

• 2 x Tool Rests (1x grinding/ 1 x sanding)

• 1 x Spark Deflector

• 1 x Grinding Wheel (fitted)

• 1 x Sanding Belt (fitted)

• 1 x Wheel Dresser

MOUNTING THE MACHINE ON A WORKBENCH

NOTE: We highly recommend that you bolt this machine securely to a

workbench to gain maximum stability.

1. Using the base of the machine as

a template, mark and drill the

workbench at the positions of the

mounting holes in the base.

2. Bolt the bench grinder to the

bench with suitable bolts, washers

and nuts (not supplied).

FITTING THE GRINDING WHEEL TOOL REST

1. Fix the tool rest to the bench

grinder with the wingnut as shown.

• The tool rest is adjustable and

should be positioned as close as

practical to the grinding wheel.

• Ensure that the tool rest is firmly

fixed and horizontal.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

FITTING THE SPARK DEFLECTOR

Fit the spark deflector to the grinding

wheel guard using the screw and

washers provided.

FITTING THE EYESHIELD

Fit the eyeshield to the grinding wheel

guard using the clamp, bolt and

washers provided.

FITTING THE SANDING WORK REST

Fit the work rest to the sanding belt

guard using the plastic wingnut, nut

and washer provided.

FITTING THE DRESSING TOOL

Mount the dressing wheel on the

bracket on top of the machine.

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