Clarke X-Pro CAT201 Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC1119 - ISS 1

DIE GRINDER KIT

MODEL NO: CAT201

PART NO: 3120518

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Die Grinder Kit.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

Please keep these instructions in a safe place for future reference.

SPECIFICATIONS

Please note that the details and specifications contained herein are correct

at the time of going to print. However CLARKE International reserve the right to

change specifications at any time without prior notice.

Model Number CAT201

Dimensions (L x W x H) 169 x 37 x 66 mm

Weight 0.38 kg

Collet size 1/4”(6 mm)

Air Inlet Size 1/4”BSP (female)

Operating Pressure 90 psi (6.2 bar)

Air Consumption 4 cfm (average)

No Load Speed 25,000 rpm @ 90psi

Speed Settings and rpm Setting 1 - 8,300 rpm

Setting 2 - 13,000 rpm

Setting 3 - 22,000 rpm

Setting 4 - 25,000 rpm

Sound Pressure Level (LpA dB) 88 dB(A)

Sound Power Level (LwA dB) 99 dB(A)

Vibration Levels 2.9 m/s2

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

THE WORK ENVIRONMENT

1. ALWAYS keep the work area clean and tidy.

2. ALWAYS dress appropriately - Do not wear loose clothing or jewellery. Tie

long hair out of the way.

3. ALWAYS keep children and bystanders away - Do not let children handle air

tools.

4. DO NOT operate the air tool where there are flammable liquids or gases.

USE OF AIR POWERED TOOLS

1. ALWAYS stay alert and use common sense - do not operate the air tool

when you are tired or under the influence of alcohol, drugs or medication.

2. ALWAYS wear eye protectors when using the air tool - Eye protectors must

provide protection from flying particles from the front and the side.

3. ALWAYS wear ear protectors when using the air tool.

4. DO NOT overreach - Keep proper footing and balance at all times.

5. NEVER use oxygen, CO2, combustible gases or any type of bottled gas as a

source of power for the air tool.

6. DO NOT connect the air supply hose with your finger on the trigger.

7. DO NOT exceed the maximum pressure for the air tool of 90 psi / 6.2 bar.

8. Check hoses for leaks or worn condition before use, and ensure that all

connections are secure.

9. DO NOT use the air tool for any other purpose than that described in this

manual.

10. Keep the air supply hose away from heat, oil and sharp edges.

11. DO NOT fit the air tool to a stand or clamping device that may damage it.

12. DO NOT carry out any alterations or modifications to the air tool.

13. ALWAYS disconnect from the air supply when:

• Performing any maintenance

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• The air tool is not in use

• The air tool will be left unattended

• Moving to another work area

14. NEVER use the air tool if it is defective or operating abnormally.

15. ALWAYS avoid damaging the tool by applying excessive force.

16. ALWAYS maintain the air tool with care. Keep it clean for the best and

safest performance.

17. Quick change couplings should not be located at the air tool. They add

weight and could fail due to vibration.

18. DO NOT force or misuse the air tool. It will do a better and safer job at the

rate for which it was designed.

19. This air tool vibrates with use. Vibration may be harmful to your hands or

arms. Stop using the air tool if discomfort, a tingling feeling or pain occurs.

Seek medical advice before resuming use.

20. NEVER carry the air tool by the air supply hose.

21. NEVER carry the air tool with your finger on the trigger.

22. When not in use the air tool must be disconnected from the air supply and

stored in a dry place out of the reach of children.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OVERVIEW

When opening the blow moulded case for the first time, check that all the

items are present. Any damage or deficiency should be reported to your

CLARKE dealer immediately.

NO DESCRIPTION NO DESCRIPTION

A 2 x Collet wrenches (11mm &

17mm)

D Grinding stones (6mm shank)

B Spare collet E Grinding stones (3mm shank)

C 1/4” BSP Air hose connector

1 Trigger 4 Exhaust deflector

2 Air Inlet 5 Screw cap

3Speedcontrol

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

COMPRESSED AIR REQUIREMENTS

A typical air line layout is shown below. If an automatic in-line filter/regulator is

used it will keep the tool in good condition, but should be regularly checked

and topped up with oil. SAE 10 oil should be used and the lubricator adjusted

to approx 2 drops per minute.

Use only clean, dry, regulated compressed air as a power source.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

Air compressors used with the tool must comply with the appropriate

European Community Safety Directives.

A build-up of moisture or oil in the air compressor will accelerate wear and

corrosion in the tool. ensure any moisture is drained from the compressor daily

and the inlet filter is kept clean.

If an unusually long air hose is required, (over 8 metres), the line pressure or the

hose inside diameter may need to be increased. The air hose must be rated at

least 150% of the maximum operating pressure of the air tool.

Never exceed the maximum operating pressure for the tool. It is

recommended that air pressure to this tool does not exceed 90 psi at the tool

when running. Higher pressures and unclean air will shorten the life of the tool

due to faster wear and is a possible safety hazard.

BEFORE USE

NOTE: Ensure the compressor is turned off.

1. Remove the plastic blanking plug from the air inlet connection.

2. Pour 2-3 drops of airline oil into the oil filling port. This should be done

regardless of whether or not a lubricated air supply is to be used.

3. If required, connect an in-line mini oiler to the tool.

• A mini oiler helps to prolong the life of any air tool.

4. Connect a suitable hose as shown

or use the snap connector

supplied to connect directly to the

hose.

5. Connect the other end of the hose

to the compressor.

• PTFE tape may be useful for

sealing threaded connections.

6. Turn on the air supply and check

for air leaks. Rectify any found

before proceeding.

7. If using a mini oiler, place a sheet of paper next the exhaust port and hold

the throttle open for approximately 30 seconds. The oil volume is correctly

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

set when a light stain of oil can be seen on the paper. Excessive oil should

be avoided.

Your die grinder is now ready for use.

INSTALLING THE COLLET

1. Select the grinding stone you require.

2. Two collets of different sizes are

provided. Select whichever fits

the shank of the stone you have

chosen.

• The larger collet is probably

already installed in the grinder.

3. If the other collet is to be used,

undo the screw cap completely

and pull out the collet from the

collet holder. Replace it with the

new collet and screw the cap loosely back on.

FITTING THE GRINDING STONE

IMPORTANT: Never use chipped or cracked grindstones.

1. Slip the shank of the chosen stone

into the collet and tighten the

screw cap finger tight.

2. Place the smaller of the two

wrenches (11mm) over the collet

seat to stop the tool from rotating.

3. Use the larger wrench (17mm) to

fully tighten the collet and grip the

stone in position as shown.

4. If another collet is to be used,

undo the screw cap completely and pull out the collet from the collet seat.

Replace it with the new collet and screw the cap loosely back on.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ADJUSTING THE SPEED

1. Set the tool speed by rotating the

control to one of the four settings.

• The numbers on the speed

control knob indicate the

speed setting when aligned

with the reference mark on the

air inlet.

• Speeds available are: 8300,

13000, 22000 or 25000 rpm (+/-

10%).

OPERATING THE DIE GRINDER

1. Slide the throttle locking lever

forward while squeezing the

trigger against the tool body.

2. Do not use pressure on the stone

as this will shorten its life.

3. Release the trigger to stop the

grinder.

• The tool will continue to rotate

for a short time after the trigger

has been released.

4. Always ensure the grinder has stopped before putting it down.

DISCONNECTING THE AIR SUPPLY

1. Do not disconnect the air hose until the supply is isolated at a shut-off

valve.

2. Once the pressure has been isolated, disconnect the air supply hose from

the air tool.

3. Shut down the compressor at the end of the work session.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

TROUBLESHOOTING

STORAGE

If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of

CLARKE air line oil into the air inlet, and run the tool for 5 seconds in order to

lubricate the internal parts.

When not in use, disconnect from air supply, clean tool and store in a safe, dry

place. When storing, replace the blanking plug to the air inlet once the airline

is disconnected.

Avoid storing the tool where the temperature is below 0oC.

SYMPTOM PROBLEM SOLUTION

Tool runs at normal

speed but slows down

under any load.

1. Excessive pressure on

tool.

2. Motor parts worn.

3. Worn or sticking

mechanism due to

lack of lubricant.

1. Reduce the force

applied to the tool.

2. Return to CLARKE dealer

for repair.

3. Drip air tool lubricating

oil into air inlet. Allow oil

to soak moving parts

before using.

Tool runs slowly. Air flows

weakly from exhaust.

1. Motor parts jammed

with gum/dirt.

2. Regulator in closed

position.

3. General airflow

blocked by dirt.

1. Examine inlet air filter for

cleanliness and clean if

necessary.

2. Adjust regulator to open

position.

3. Operate tool in short

bursts.

Tool will not run. Air flows

freely from exhaust.

1. Motor vanes stuck

due to buildup of

foreign material.

1. Disconnect air supply

and rotate tool assembly

manually.

2. Try operating tool in

short bursts.

3. Drip a few drops of air

tool lubricating oil into air

inlet to soak moving

parts.

Tool will not shut off. 1. Throttle O-rings

damaged or ill-fitting

in seat.

1. Return to CLARKE dealer

for repair.

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