Clarke X-Pro CAT202 Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC1219 ISS 1

44-PC AIR TOOL KIT

MODEL NO: CAT202

PART NO: 3120519

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Air Tool Kit.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

Please keep these instructions in a safe place for future reference.

INVENTORY

When opening the case for the first time, check that all the items are present.

Any damage or deficiency should be reported to your CLARKE dealer

immediately.

Your CAT202 air tool kit should include the following:

AIR TOOLS

1 x ½” Reversible Ratchet Wrench

1 x Air Hammer

1 x ½” Square Drive Impact Wrench

1 x ¼” Die Grinder

1 x Blow Gun

GENERAL ACCESSORIES

FOR THE RATCHET WRENCH

FOR THE AIR HAMMER:

• 5 x Air Inlet Adaptors (¼”male) • 1 x Roll PTFE tape

• 1 x Oil Bottle • Tyre pressure gauge

• Tyre inflating nozzle

• 1 x 3/8 female to 1/2” male

adaptor

• 1 x Flat Chisel • 1 x Pointed chisel

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

FOR THE IMPACT WRENCH:

FOR THE DIE GRINDER:

FOR THE BLOW GUN:

PRODUCT SPECIFICATIONS

IMPACT WRENCH

• 6 x Impact Sockets, ½” Square Drive Sizes: 9 mm, 11 mm, 14 mm, 17

mm, 22 mm, & 24 mm

• 1/2” Extension bar

• 5 x Assorted Stones,

6mm (1/4”) shank

• 2 x wrenches

(11 and 17mm)

• 5 x Assorted Stones,

3mm (1/8”) shank

• 1 x 1/8” (3mm) collet

• Air Inlet Adaptor (¼”female) • 1 x Safety Nozzle

• 2 x Nozzles (sports equipment) • 1 x Tapered Nozzle

• 1 x Rubber nozzle •

Min. Hose Size (ID) 3/8” (9.5mm)

Max Operating Pressure 90 psi (6.2 bar)

Air Consumption 6.5 cfm (average)

Drive size 1/2” Square

Max No Load Speed 8000 rpm @ 90psi

Max Torque 650 ft/lb (885 Nm)

Torque settings 1) - 185 ft/lbs

2) - 330 ft/lbs

3) - 650 ft/lbs

4) - In reverse - 670 ft/lbs

Air Inlet Size 1/4“BSP Female

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

DIE GRINDER

Sound Pressure Level (LpA dB) 87 dB(A)

Sound Power Level (LwA dB) 98 dB(A)

Vibration Levels 4.35 m/s2(uncertainty factor K= 1.5m/s2)

Weight 2.49 kg

Wrench Dimensions (L x W x H) 197 x 190 x 68 mm

Dimensions (L x W x H) 169 x 37 x 66 mm

Weight 0.39 kg

Collet size 1/4“and 1/8”

Air Inlet Size 1/4“BSP (female)

Operating Pressure 90 psi (6.2 bar)

Air Consumption 4 cfm (average)

No Load Speed 25000 rpm @ 90psi

Speed Settings and rpm Setting 1 - 8,300 rpm

Setting 2 - 13,000 rpm

Setting 3 - 22,000 rpm

Setting 4 - 25,000 rpm

Sound Pressure Level (LpA dB) 88 dB(A)

Sound Power Level (LwA dB) 98 dB(A)

Vibration Levels 2.9 m/s2

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

AIR HAMMER/CHISEL

BLOW GUN

Maximum Operating Pressure 90 psi (6.2 bar)

Air Consumption (under load) 5 cfm

Max Blows per Min. 4500

Variable speed Trigger operated

Air Inlet Size 1/4” BSP female thread

Vibration Levels 10.6 m/s2(uncertainty factor K= 1.5m/s2)

Sound pressure level 98 dB LpA

Sound power level 111 dB LWA

(uncertainty factor K 3 dB

Dimensions (L x W x H) 130 x 42 x 153 mm

Weight 1.05 kg

Chisel size Overall length = 125 mm

Body width = 11.6 mm

Shank length = 42 mm

Shank width = 10.2 mm

Min. Hose Size (ID) 3/8” (9.5mm)

Max Operating Pressure 90 psi (6.2 bar)

Dimensions (L x W x H) 133 x 19 x 176 mm

Weight 0.177 kg

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

RATCHET WRENCH

GENERAL SAFETY WARNINGS

WORK ENVIRONMENT

1. ALWAYS keep the work area clean and tidy.

2. ALWAYS dress appropriately - Do not wear loose clothing or jewellery. Tie

long hair out of the way.

3. ALWAYS keep children & visitors away - Do not let children handle the tools.

4. DO NOT operate the tool where there are flammable liquids or gases.

USE OF AIR POWERED TOOLS

1. ALWAYS stay alert and use common sense - do not operate air tools when

you are tired or under the influence of alcohol, drugs or medication.

Min. Hose Size (ID) 3/8” (9.5mm)

Max Operating Pressure 90 psi (6.2 bar)

Air Consumption 4.5 cfm (max @90psi)

Drive size 3/8” Square

Max No Load Speed 180 rpm @ 90psi

Max Torque 60 ft/lb (85 Nm)

Air Inlet Size 1/4“BSP Female

Sound Pressure Level (LpA dB) 87 dB(A)

Sound Power Level (LwA dB) 98 dB(A)

Vibration Levels 4.35 m/s2(uncertainty factor K= 1.5m/s2)

Weight 1.18 kg

Wrench Dimensions (L x W x H) 265 x 47 x 53 mm

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

2. ALWAYS wear eye protectors when using the tool - Eye protection must

provide protection from flying particles/objects from the front and the side.

Ear protectors should also be worn.

3. DO NOT overreach - Keep proper footing and balance at all times.

4. DO NOT use any type of bottled gas as a source of power for this tool.

5. DO NOT connect the air supply hose with your finger on the trigger.

6. DO NOT exceed the maximum pressure for the air tools 90 psi / 6.2 bar.

7. ALWAYS check hoses for leaks and ensure that all connections are secure.

8. ALWAYS keep the air supply hose away from heat, oil and sharp edges.

9. DO NOT use the tools for any purpose than that described in this manual.

10. DO NOT fit the tools to any stand or clamping device that may damage it.

11. ALWAYS disconnect from the air supply when:

• Performing maintenance

• The tools are not in use.

• The tools will be left unattended.

• Moving to another work area.

12. DO NOT use any tool if it is defective or operating abnormally.

13. ALWAYS avoid damaging the tools by applying excessive force.

14. ALWAYS maintain the tools. Keep them clean for the safest performance.

15. Quick change couplings should not be located at the tool. They add

weight and could fail due to vibration.

16. DO NOT force or misuse the tools which will do a better and safer job at the

rate for which they are designed.

17. These tools vibrates with use. Vibration may be harmful to your hands or

arms. Stop using the tool if discomfort, a tingling feeling or pain occurs.

Seek medical advice before resuming use.

IMPACT WRENCH SPECIFIC HAZARDS

1. ALWAYS use the impact wrench as described in these instructions.

2. ALWAYS ensure the wrench is not moving and disconnected from the air

supply when changing sockets etc. Use only impact wrench sockets....DO

NOT use standard sockets.

3. ALWAYS finish tightening nuts with a torque wrench or suitable spanner to

the correct torque as recommended by the vehicle manufacturer.

4. ALWAYS avoid excessive use of the impact wrench. When tightening a nut

or bolt, only allow the wrench to impact briefly to avoid overtightening.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

5. ALWAYS ensure that the socket is correctly installed before switching on.

6. ALWAYS wear suitable respiratory protection due to the possible presence

of asbestos dust from vehicle brake linings.

7. ALWAYS disconnect from the air supply when changing sockets or when

the wrench is not required for immediate use to avoid accidental starting

8. DO NOT carry the wrench by the air supply hose.

9. ALWAYS use both hands to control the wrench.

10. ALWAYS ensure the wrench has stopped before putting it down.

AIR HAMMER SPECIFIC HAZARDS

1. Only use accessories designed for use with this tool.

2. DO NOT use any of the chisels supplied as a hand struck tool.

3. DO NOT use blunt chisels which require excessive pressure and can break

from fatigue. Always use sharp tools.

4. DO NOT mis-use the tool by prising which can result in a broken chisel.

5. ALWAYS ensure there are no hidden electrical cables, gas pipes etc, which

could cause a hazard if damaged by action of the chisels.

BLOW GUN SPECIFIC HAZARDS

1. DO NOT use the blow gun if it is defective or operating abnormally.

2. ALWAYS maintain the blow gun with care. Keep it clean for the best and

safest performance.

3. DO NOT discharge this blow gun at any persons or animals.

4. DO NOT insert into any part of yours or anyone elses body.

5. DO NOT point directly at a person’s skin or at a fire.

6. DO NOT carry the blow gun by the air hose or with your finger on the

trigger.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

COMPRESSED AIR REQUIREMENTS

A typical air line layout is shown below. If an automatic in-line filter/regulator is

used, it will keep the tool in good condition, but should be regularly checked

& topped up with oil. CLARKE air-line oil should be used and the lubricator

adjusted to approx 2 drops per minute.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

Use only clean, dry, regulated compressed air as a power source.

Air compressors used with the tool must comply with the appropriate

European Community Safety Directives.

A build-up of moisture or oil in the air compressor will accelerate wear and

corrosion in the tool. ensure any moisture is drained from the compressor daily

and the inlet filter is kept clean.

If an unusually long air hose is required, (over 8 metres), the line pressure or the

hose inside diameter may need to be increased.

The air hose must be rated at least 150% of the maximum operating pressure of

the air tool.

Never exceed the maximum operating pressure for the air tool. It is

recommended that air pressure to this tools does not exceed 90 psi at the tool

when running. Higher pressures and unclean air will shorten the life of an air

tool due to faster wear and is a possible safety hazard.

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