Clarke CAV 16 Bedienungsanleitung

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Form No. 71436A 3/08 Printed in the U.S.A.

Vacuum 16 Gallon

Operator'sManual

This book has important information for the use and safe operation of this machine. Failure to read

this book prior to operating or attempting any service or maintenance procedure to your Clarke

American Sanders machine could result in injury to you or to other personnel; damage to the machine

or to other property could occur as well. You must have training in the operation of this machine

before using it. If your operator(s) cannot read this manual, have it explained fully before attempting

to operate this machine.

All directions given in this book are as seen from the operator’s position at the rear of the machine.

For new books write to: Clarke®, 2100 Highway 265, Springdale, Arkansas 72764

READ THIS BOOK

Page -2- Clarke®American Sanders Operator's Manual - CAV 16

TableofContents

ImportantSafetyInstructions ....................................................................................3

Specifications .........................................................................................................4

IntroductionandInstructions.....................................................................................4

OperatingInstructions..............................................................................................6

Troubleshooting.......................................................................................................8

Section II Parts and Service Manual

FrameAssemblyDrawing .......................................................................................10

FrameAssembly Parts List .....................................................................................11

ContainerUnitAssembly Drawing ...........................................................................12

ContainerUnitAssembly PartsList .........................................................................13

SuctionUnitAssemblyDrawing...............................................................................14

SuctionUnitAssemblyPartsList .............................................................................15

FilterGroupAssembly Drawing and PartsList.........................................................16

ControlPanelAssembly Drawing and PartsList ......................................................17

ElectricalSchematic ...............................................................................................18

Page -3-

Clarke®American Sanders Operator's Manual - CAV 16

DANGER: Failure to read and observe all DANGER statements could result in severe

bodilyinjuryordeath. ReadandobserveallDANGERstatementsfoundin

your Operator's Manual and on your machine.

WARNING: Failure to read and observe all WARNING statements could result in injury

to you or to other personnel; property damage could occur as well. Read

and observe all WARNING statements found in your Operator's Manual and

onyour machine.

CAUTION: Failure to read and observe all CAUTION statements could result in damage

to the machine or to other property. Read and observe all CAUTION

statements found in your Operator's Manual and on your machine.

READ ALL INSTRUCTIONS BEFORE USE

WARNING: To reduce the risk of fire, electric shock, or injury:

- Use only as described in this manual. Use only manufacturers recommended attachments.

- For indoor dry pick-up only. Do not expose to rain or weather.

- If machine is not working as it should, has been dropped, damaged, left outdoors, or dropped in water,

return it to a service center.

- Turnoffallcontrolsbeforeunplugging

- Do not handle plug or machine with wet hands.

- Do not use with damaged plug or cord.

- Do not unplug by pulling on cord. To unplug, grasp the plug not the cord.

- Do not pull or carry by cord, use cord as a handle, close a door on the cord, or pull cord around sharp

edges or corners. Do not run machine over cord. Keep cord away from heated surfaces.

- Donot leave machine when plugged in. Unplug from outlet when not in use or before servicing.

- Do not put any objects into openings. Do not use with any openings blocked. Keep free of dust, lint,

hair,and anything that mayreduce airflow.

- Keephair,loose clothing, fingers, andbody parts awayfrom openings and movingparts.

- Do not use to pick-up flammable or combustible liquids, such as gasoline or solvents. Do not use

where they may be present.

- Do not use to pick-up hot, smoldering, or burning substances.

- Do not use where explosive vapors, such as gas, solvents, alcohol, fuels, or combustible materials such

as grain, wood dust, are present in the air. Keep the work area well ventilated.

- Dustproduced from sandingwood orvarnish could selfignite causinginjury ordamage. If thismaterial

has been picked up, empty it immediately after use in a metal container.

- Do not use to pick-up health endangering dust.

- Do not use unless machine is fully assembled. Do not modify the machine. Read all instructional

labels on the machine. Replace damaged labels.

- Do not allow to be used as a toy. Close attention is necessary when used around children.

- Use extra care when cleaning on stairs.

- Connecttoproperlygroundedoutlet. See“groundingInstructions”.

- Do not use unless all filtering elements are present. Clean filtering elements frequently.

SAVE THESE INSTRUCTIONS.

IMPORTANT SAFETY INSTRUCTIONS

Page -4- Clarke®American Sanders Operator's Manual - CAV 16

Part Number 07190A (base unit) 07169A (with tool kits)

Motors Two (2) independently operated

Power 1640 watts peak

Voltage 120V/60Hz

Amps 14.3A peak

Air Flow 192 CFM max

Water Lift 77 in.*

Noise Level 78 dBA

Dust Capacity 16 gallons

Wheels Non-marking gray

Filtration Two-stage (tank liner, main filter)

Hoses 25 ft. of 2 in. (50 mm) and 2 x 25 ft. of 1.5 in. (38 MM)

Vacuum Tools Metal wand with assorted fittings

Power Cable 40 ft., 12-3 SJT cable

Dimensions (L x W x H) 31 x 25.6 x 54 in.

Weight 149 lbs. (71.3 kg)

Warranty Two years

*Water lift is a performance rating and is not an indicator that this vacuum is meant for wet

applications. This is a dry vacuum only.

SPECIFICATIONS

INTRODUCTIONANDINSTRUCTIONS

The CAV 16 comes fully assembled. It is specifically designed for dry pick-up of fine dust made from grindings of wood

or gypsum. It is mounted on tough rubber wheels, two of which swivel in order to make the machine easy to handle. It

also has brakes to safely stop the machine in place.

NOTE: When performance has declined noticeably, empty tank and clean the filters accordingly.

Figure 2Figure 1 Figure 3

CAV16

Page -5-

Clarke®American Sanders Operator's Manual - CAV 16

Figure 4

INTRODUCTIONANDINSTRUCTIONS,cont.

Features

Figure 1, 1 - Control Panel

For explanation of controls, see "Controls" section this

page.

Figure 1, 2 - Inlet

This inlet is for installation of vacuum hose and acces-

sories.

Figure 1, 3 and Figure 2, 1 - Debris Canister

Thedebris canister should beemptied whenthe canis-

ter is full. To empty canister, lift debris canister lever

(figure 3,1). Debris canister will lower until it rests with

it'swheels on thefloor. Grip thehandle andremove the

canister, then empty it's contents.

To fit the canister back in place, set it under the

vacuum,makingsure the balancing hose fitting(figure

3,2)remainsvisible from the outside. Thenpush lever

(figure3,1) downwards, allowing thecanister to liftuntil

it fits against filtering chamber.

Figure 1, 4 - Filter Cleaning Plunger

This plunger (figure 1, 4) is used to clean the filters.

Whenperformancediminishes,press plunger down to

releasekeeper. Raise plungerthen thrust against

spring. Whenfinished, press plunger downand restore

keeper. Do not operate plunger with vacuum

running.

Wait a few minutes for the dust to settle then empty.

Figure 3, 1 - Debris Canister Lever

Liftthis lever sothat debris canistercan beremoved and

emptied. Makesure to lowerthe lever whenyou replace

thedebris canister.

Figure 3, 2 - Balancing Hose

Balancesvacuum around polytankliner (fig 2,2),so it's

not sucked into the filter.

Controls

Figure 4, 1 - Vacuum Motor Switches

This model is fitted with two motors, so it has two

vacuum motor switches on the control panel. Toggle up

the switches to start the vacuum motors.

Figure 4, 2 - Illuminated Mains Voltage Indicator

When on, this indicates that the vacuum is connected

to the electrical supply.

Page -6- Clarke®American Sanders Operator's Manual - CAV 16

OPERATINGINSTRUCTIONS

Tooperate this machinefollow these procedures:

1. Position the CAV 16 in a convenient location near

awall outletand withinreach ofthe workingarea.

If the surface is not level, set the brakes on the

casters.

CAUTION: Do not use an extension cord with

the CAV 16 or you will experience a loss in

performance. Should an extension cord be

necessary, use one sized 12 AWG and no

longer than 50' in length. An extension cord

sized smaller than 12 AWG or greater than 50'

in length will overheat and potentially cause a

fire.

2. Connect the CAV 16 to a wall outlet matching one

of the two shown in figure 5. No adaptor should be

used with this appliance.

WARNING: This appliance must be grounded.

Should an electrical malfunction occur, the

grounding conductors provide a path to

harmful current. Do not connect this

appliance to any other wall outlet than one of

those shown in figure 5. Consult an

electrician if there is reason to doubt that the

wall outlet is not wired correctly. Do not

remove the grounding pin on the power cord.

Do not use this appliance with a damaged

power cord or plug.

3. TheCAV 16uses two individually activated vacuum

motorsthat allow tailoring thedelivery for the

availableelectricalsupplyand application.

ForLight Duty Applications:

Activate one of the two vacuums. To activate a

vacuummotor,toggle up one ofthe twoswitches

(seefigure6). To deactivate the vacuum motor,

toggledownthe vacuum switch.

ForHeavyDutyApplications or Multiple

SimultaneousUsers:

Activatebothvacuummotors.

Figure 5

Figure 6

Page -7-

Clarke®American Sanders Operator's Manual - CAV 16

OPERATINGINSTRUCTIONS

4. Install a poly-liner (fig. 7, 1) in the debris canister

(fig. 7, 2). To release the debris canister raise

the lever (fig. 7, 3) as shown.. The poly-liner

providesquickconvenientdisposal.

5. When the debris canister becomes full,

deactivateallvacuummotors.

6. Allow time for the dust to settle, then operate the

filtercleaning plunger (fig. 8,1) several times.

7. Removethepoly-linerand replace with a new

liner.

8. Replace the debris canister. To fit the canister

back in place, set it under the vacuum and push

thelever downwards. This allows thecanister to

lift until it fits against the filtering chamber.

9. Foroptimumperformance,follow table 1.

Figure 7

Figure 8

User(s) Attachment RecommendedHose

Belt/DrumSander Up to 25' of 2"

Single Edger/RotarySander Up to 50' of 1½"

Crevice/FloorTool Up to 50' of 1½"

Belt/DrumSander NotRecommended

Dual Edger/RotarySander Up to 25' of 1½"

Crevice/FloorTool Up to 25' of 1½"

TABLE 1

Page -8- Clarke®American Sanders Operator's Manual - CAV 16

ActionCause

Problem

1. Check whether power is reaching the socket.

Check whether the plug and cable are in good

condition.

Ask for assistance from an authorized service

technician.

1. Shakethefilter. Replaceit if thisisnotsufficient.

2. Check the suction hose / wand and clean it.

1. Replace it with another with identical character-

istics.

2. Replace it with another with suitable

characteristics.

1. Remove and replace the carbon brushes.

1. Checkallgroundconnections. Especially check

the suction inlet fitting.

Lastly, the hose must be strictly antistatic.

1. No power.

1. Clogged primary filter.

2. Suction hose clogged.

1. The filter is torn.

2. Inadequate filter.

1. Worn or broken carbon brushes.

1. Nonexistent or ineffective grounding.

The vacuum fails to start

The rpm rate of the vacuum

increases.

Dust leaks from the machine.

Noisy vacuum motors

Electrostatic current on the

vacuum.

TROUBLESHOOTING

Page -9-

Clarke®American Sanders Operator's Manual - CAV 16

Section II

Parts and Service

(71436A)

Vacuum 16 Gallon

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