Clarke CDE35B 6470310 Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0321 - REV 2

DUST/WOODCHIP EXTRACTOR

MODEL NO: CDE35B

PART NO: 6470310

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Dust Extractor.

This device is designed to collect large dust particles - wood chips, sawdust

etc. greater that 5 microns in size. When cutting materials which may be toxic

(some hardwoods, MDF etc.), the user must wear a dust mask capable of

filtering dust down to 1 - 1.5 microns.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

PRODUCT SPECIFICATIONS

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission. This guarantee does not effect your

statutory rights.

Model Number CDE35B

Dimensions (Length x Width x Height) 470 x 380 x 460 mm

Weight 22 kg (empty)

Dust bag 5 micron

Input Power 1HP

Motor Speed 2970 rpm

Power Supply 230V @ 50Hz 1ph

IP Rating IP20

Noise Level 50-60 dB(A)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY PRECAUTIONS

WORK AREA AND PERSONAL SAFETY

1. Avoid operating in the presence of flammable liquids or gases. The motor

may produce sparks during operation. Do not use in enclosed areas where

flammable, explosive or toxic vapours are given off.

2. Always stay alert, watch what you are doing and use common sense when

operating the dust extractor. Do not use while you are tired or under the

influence of medication, drugs or alcohol. Lack of attention can result in

personal injury.

3. Never over-reach. Keep your proper footing and balance at all times to

enable better control of the dust extractor in unexpected situations.

4. Never use a power product if any part is damaged. Have it inspected and

repaired by your Clarke dealer. Do not use if the electric cable, plug, or the

machine itself, is in poor condition.

5. Do not insert fingers or other objects into the inlet opening.

6. Always wear eye and ear protection when using the extractor.

GENERAL PRODUCT USE AND CARE

1. Prior to use, all users should become familiar with the warnings in this

instruction manual.

2. Always maintain the dust extractor with care and keep it clean for best/

safest performance.

3. Never abuse the power cable. Never pull on the cable when removing the

plug from the socket or lift the extractor by the power cable. Take care not

to close doors on the cable or allow it to become snagged under objects

with sharp edges. Keep away from heat or oil.

4. Only use extension leads that are of an appropriate power rating and

suitable for the work environment. Extension leads must have an earth

connection. Inspect the extension lead regularly and replace if damaged.

5. Never abuse the dust extractor by standing on it.

6. Always store the dust extractor out of reach of children.

DUST EXTRACTOR SPECIFIC INSTRUCTIONS

1. This dust extractor is for indoor use only.

2. This dust extractor is for collecting wood chips, shavings and dust particles

only. Do not use with hazardous substances i.e. MDF dust.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

3. Always ensure that the dust extractor is properly positioned where

necessary to prevent it from moving during use and that the immediate

area is kept clear.

4. Always use a face or dust mask if operation is particularly dusty including

when disposing of the contents.

5. Always disconnect the dust extractor from the power supply before

servicing or removing & emptying the filter bag etc.

6. Never leave the dust extractor running unattended. Turn power off and

wait for the machine to stop before leaving.

7. Do not use in enclosed areas where flammable, explosive or toxic vapours

are given off, by oil based paints, paint thinner, petrol etc.

8. Never pick up flammable or readily combustible material, including

burning cigarettes or other smoking substances.

9. Never attempt to pick up liquids with this vacuum extractor.

10. Always use in an upright position. Always transport the dust extractor using

the handle.

11. Always take care when a long hose is required in the work area as it

presents a trip hazard. Tidy the hose away when the job is finished.

12. Do not use without the inlet hose attached and ensure the cover is

securely in place when in operation.

13. Only use parts and accessories recommended in this manual. The use of

unauthorised accessories or attachments is not permitted and may result in

personal injury or damage to the dust extractor.

14. Do not attempt to repair or modify the dust extractor or attempt any

electrical repair yourself. Consult a qualified electrician or the Clarke

Service Department on 020 8988 7400.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity supply is

the same as that indicated on the rating plate. This product is designed to operate on

230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the

fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or

damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to

damage, it should be cut off and a replacement fitted, following the wiring instructions

shown below. The old plug must be disposed of safely, as insertion into a mains socket

could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond with the

markings on the terminals of your plug, proceed as follows.

•TheBlue wire must be connected to the terminal marked N or

coloured black.

•The Brown wire must be connected to the terminal marked L. or

coloured red

•TheYellow and Green wire must be connected to the terminal

marked E or or coloured Green.

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD). If in any doubt, consult a qualified

electrician. DO NOT attempt any repairs yourself.

WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE

MAINS SUPPLY.

WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT

ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

COMPONENTS

When unpacking please check contents and advise your dealer immediately

if any parts are missing. The essential components are as follows:

• 1 x Operating Instructions

• 1 x Base Plate (4) + 1 off & Motor Plate (20) + 1 off Collector Body &

Motor (11 & 18)

• 1 x Outlet (23) + 1 x Seal. (22)

• 1 x Inlet/Hose Adaptor (29)

• 1 x Collector Bag. (24)

• 4 x Castors (1)

• 1 x Handle (25)

• 1 x Clamp (17)

NOTE: To aid assembly, all fixing screws etc are loosely fitted and may

need to be removed as assembly progresses.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

TOOLS REQUIRED

• Phillips screwdriver

• Flat bladed screwdriver

• 10mm spanner

HOSE ACCESSORY KIT

The CDE35B dust extractor will need to

be connected to your woodworking

appliance using the CDE Kit (part

number 6470312) shown. This includes:

• 2.5 metre x 100mm (ID) flexible

hose - fits between collector &

100mm outlet port on your

woodworking machine.

•4"x2"adaptor-reduces

standard 4" inlet port to

accommodate 2" (ID) hose (not

supplied).

NOTE: In the following instructions the numbers in brackets refer to the

component part numbers on pages 12/13.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ASSEMBLY

To aid assembly, all fixing screws etc are loosely fitted and may need to be

removed as assembly progresse.

1. Lay the components out neatly.

2. Turn the unit over and fit the

castors (1) using screws and nuts

supplied.

3. Attach the handle (25) using the

two screws supplied. DO NOT

overtighten.

4. Attach the inlet hose adaptor (29)

to the inlet cover (6), screws

supplied.

5. This is safety requirement as this

part also prevents finger access

into the impeller.

6. Fit the outlet (23) with the rubber

seal (22) fitted between the outlet

and the collector body, using the 6

nuts, bolts and washers supplied,

DO NOT overtighten.

7. Attach the collector bag (24) to

the outlet (23), and secure with the

clamp (17) supplied, (DO NOT

overtighten).

Your Woodchip/Dust Collector is now

ready for use. If the collector is to be

connected to a wood saw or other

woodworking machine, ensure you

have the correct diameter of hose.

• A flexible hose kit is available

from your Clarke dealer. (see page 7)

STORAGE

For long term storage the machine may be wall mounted. Provided for this

are two hooks (27), the hooks are fitted to the wall at a convenient location

with the screw centres 170mm apart, using the appropriate fixings (not

supplied).

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATION

DO NOT OPERATE WITHOUT ALL PARTS IN PLACE!

Do not attempt to clean, remove or attach dust bags or carry out any

servicing to the machine whilst it is in operation.

CAUTION: THE BLOWER HOUSING CONTAINS A HIGH SPEED FAN BLADE THAT

COULD AMPUTATE FINGERS, GRAB LOOSE CLOTHING AND NECKTIES ETC, AND

PROPEL DUST AT VERY HIGH VELOCITIES.

Connect the inlet hose to the outlet on your woodworking appliance using the

inlet adaptor(s). Start the extractor using the ON/OFF switch (I=on/O=off).

To switch ON, press the switch cover down, slide in direction of arrow (see

below) and lift up, this will expose the ON/OFF buttons. Push the ON button,

(green button ‘I’). DO NOT close the cover as this will switch the machine OFF

again.

NOTE: in case of emergency, close the switch cover quickly, cover will

latch down and motor will be switched OFF.

To switch OFF normally, press OFF button, (red button ‘O’), always close the

cover to prevent accidental starting.

Take care not to suck in foreign objects such as screws, nails, large pieces of

plastic or wood.

When using the dust collector, keep a close eye on the waste collection bag,

DO NOT allow the bag to become overfull, always attempt to empty when

approximately three quarters full. It may be necessary to pull waste from the

collection bag by hand, if so, wear gloves to protect your hands from sharp

splinters etc, A suitable dust mask should also be worn.

NOTE: When emptying the waste bag, take care of flying dust, wear

safety goggles and a dust mask. Ensure there are no other people

or animals in the close vicinity that may be affected if sawdust

does happen to blow about.

Regularly check the tightness of the collecting bag and retaining band.

NOTE: Empty the dust extractor after use and clean it when required.

Dislodge as much imbedded debris as possible.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MAINTENANCE

Excessive dust in the motor can cause overheating. Ensure all air vents are

clear. To avoid eye injury or adverse reaction to dust, clean the machine by

blowing out the air vents using low pressure compressed air where possible.

Check the power cable to ensure it is free from cracks, bare wires etc. avoid

using solvents when cleaning plastic parts, most plastics are susceptible to

damage from the various types of commercial solvents.

All bearings in this machine are lubricated with a sufficient amount of high

grade lubricant for the tools lifetime under normal operating conditions,

therefore no further lubrication is required.

Occasionally it may be necessary to manually clean the impeller. To do this

proceed as follows.

1. Switch OFF and unplug from the socket.

2. Remove 12 screws securing the inlet cover, (6), and remove the cover to

expose the impeller.

3. Clean impeller using a brush, cleaning cloth, vacuum cleaner and/or low

pressure compressed air.

CAUTION: BEWARE OF SHARP EDGES.

If any repairs (other than the above cleaning) becomes necessary, it should

be carried out by an authorised service centre.

Ensure the hose is kept in good condition. A damaged hose will seriously effect

the efficiency of the dust extractor and should be replaced. Contact your

CLARKE dealer for replacements.

CARE & STORAGE

1. When not in use, switch off and unplug from the power supply and ensure

the power cable is not left as a hazard for persons to trip over.

2. With the dust extractor unplugged from the power supply, use a dry cloth

to wipe over the casing. Do not use solvents, thinners or alcohol to clean

the dust extractor, as these chemicals will damage the finish.

3. Store the dust extractor in a secure, dry place, out of the reach of children.

DO NOT leave it exposed to the elements and avoid direct sunlight, direct

heat, rain/moisture etc.

4. The base of the machine is provided with two holes for the hooks to be

located into, so that the collector bag is hanging downwards, to use the

machine this way, it is necessary to remove the castors, (store safely for

future use).

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