Craftsman 919.326510 Bedienungsanleitung

S£ARS

OWNERS

MANUAL

MODEL NO.

919.326510

IMPORTANT:

Read the Safety Guidelines

and All Instructions Carefully

Before Operating.

CRRFTSMRNo

PORTABLE GENERATOR

SPECIFICATION CHART

MODEL 919-326510

HORSE POWER 10

RATED/SURGE WATTS 5000/6250

VO LTAGE 120/240

AMPERAGE 41.7A/20.8A

PHASE SINGLE

HERTZ 60 Hz

ENGINE SPEED 3600 RPM

MAX. AMBIENT TEMP. 104° F

FUEL CAPACITY 7 GALLON

RUN TIME @50%/100% 9.3/6.5 HRS

• This product is not equipped with a spark arresting muffler. If the product will be used

around flammable materials, or on land covered with materials such asagricultural crops, forest, brush, grass,

or other similar items, then an approved spark arrester must be installed and is legally required in the state of

California. It is a violation of California statutes section 130050 and/or sections 4442 and 4443 of the

California Public Resources Code, unless the engine is equipped with a spark arrestor, as defined in section

4442, and maintained in effective working order. Spark arresters are also required on some U. S. Forest

service land and may also be legally required under other statutes and ordinances.

• Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth

defects or other reproductive harm.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

MGP-326510 6/22/97

TABLE OF CONTENTS

Page

SAFETY GUIDELINES ............................................................................. 3-7

WATTAGE CALCULATING INSTRUCTIONS ........................................... 8-10

TYPICAL INSTALLATION OF BATTERY ................................................. 11

GROUNDING INSTRUCTIONS/EXTENSION CORDS .............................. 12

INSTALLATION OF G ENERATOR ........................................................... 12

OPERATING INSTRUCTIONS ................................................................. 13

TROUBLESHOOTING GUIDE ................................................................. 14

GENERAL PARTS IDENTIFICATION ...................................................... 15

MAINTENANCE PARTS LIST ................................................................. 15

HOW TO ORDER REPAIR PARTS .......................................................... 16

WARRANTY ............................................................................................ 16

2 -- ENG

SAFETY GUIDELINES - DEFINITIONS

This manual contains information

that is important for you to know and

understand, This information relates

to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROB-

LEMS. To help you recognize this

information, we use symbols to the

right. Please read the manual and

pay attention to these sections.

I'& DANGER I

URGENT SAFETY INFORMATION -AHAZARD

THAT WILL CAUSE SERIOUS INJURY OR

LOSS OF LIFE,

I _WARNING I

IMPORTANT SAFETY INFORMATION -A

HAZARD THAT MIGHT CAUSE SERIOUS

INJURY OR LOSS OF LIFE,

I _iI,CAUTION I

Information for preventing damage to

equipment.

INOTE I

Information that you should pay special

attention to.

IMPORTANT SAFETY INSTUCTIONS

• SAVE THESE INSTRUCTIONS •

HAZARD

Attempting to connect generator directly

to the electrical system of any building

structure.

Inadequate electrical grounding of gen-

erator.

When using this product basic precautions should always be followed

including the following:

RISK OF ELECTROCUTION AND FIRE

WHAT COULD HAPPEN

Back feeding electricity through a

building's electrical system to the

outside utility feed lines could en-

danger repair persons attempting to

restore service.

Attempting to connect to the incoming

utility service could result in electrocu-

tion.

Restoration of electrical service while

the generator is connected to the in-

coming utility could result in a fire or

serious damage if a isolator switch is

not installed.

The failure of one of the generator's

electrical devices, a broken wire, wet

surfaces, etc. could result in the entire

unit becoming electrically charged.

Contact with electrically charged

surfaces could result in electrocution.

HOW TO PREVENT IT

To connect to a structure's electrical

system in a safe manner and in com-

)liance with local ordinances, it is

necessary to have a Double-Throw

Transfer Switch installed by a

qualified electrician. (When install-

ing a Double-Throw Transfer

Switch, a minimum of 10 gauge

wiring must be used.)

Make sure that the unit is connected

to an appropriate electrical ground,

m accordance with the requirement

of the National Electric Code. See

page 12 for grounding instructions.

3-- ENG

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

RISK OF ELECTROCUTION AND FIRE (cont'd)

HAZARD

Operation of generator in rain, wet, icy,

or flooded conditons.

Use of worn damaged, undersized or

ungrounded extension cords.

Placing generator on or against highly

conductive surface, such as a steel walk-

way or metal roof.

Improper connection of items to gen-

erator.

Operation of unit when damaged, or with

guards or panels removed.

WHAT COULD HAPPEN

Water is an excellent conductor of

electricity! Water which comes in

contact with electricity charged

components can transmit electricity to

the frame and other surfaces, resulting

in electrical shock to anyone contact-

ing them.

Contact with worn or damaged exten-

sion cords could result in electrocution.

Use of undersize extension cords could

result in overheating of the wires or at-

tached items, resulting in fire.

Use of ungrounded cordsets could pre-

vent operation of circuit breakers and

result in electrical shock.

Accidental leakage of electrical current

could charge conductive surfaces in

contact with the generator.

Exceeding the load capacity of the gen-

erator by attaching too many items, or

items with very high load ratings to it

could result in overheating of some items

or their attachment wiring resulting in fire

or electrical shock.

Attempting to use the unit when it has

been damaged, or when it is not func-

tioning normally could result in fire or

electrocution.

Removal of guarding could expose elec-

trically charged components and result

in electrocution.

HOW TO PREVENT IT

Operate generator in a clean, dry,

well ventilated area. Make sure hands

are dry before touching unit.

Inspect extension cords before use

and replace with new if required.

Use proper size (wire gauge) cordset

for application see chart on page 12.

Always use electrically grounded

cordset.

Place generator on low conductivity

surface such as a concrete slab.

Read the load rating chart and in-

structions on page 8, 9 and 10. Make

sure that the summation of electrical

loads for all attachments does not ex-

ceed the load rating of the genera-

tor.

Do not operate generator with me-

chanical or electrical problem. Have

unit repaired by an Authorized Ser-

vice Center.

Do not operate generator with pro-

tective guarding removed.

4-- ENG

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

RISK OF FIRE

HAZARD

Attempting to fill the fuel tank while the

engine is running.

Sparks, fire, hot objects

Improper storage of fuel

Inadequate ventilation for generator

Tampering with factory set engine speed

settings.

Overfilling the fuel tank- fuel spillage.

WHAT COULD HAPPEN

Gasoline and gasoline vapors can

become ignited by coming in contact

with hot components such as the

muffler, engine exhaust gases, or from

an electrical spark.

Cigarettes, sparks, fires, or other hot

objects can cause gasoline or gasoline

vapors to ignite.

Improperly stored fuel could lead to ac-

cidental ignition. Fuel improperly secured

could get into the hands of children or

other unqualified persons.

Materials placed against or near the

generator can interfere with its proper

ventilation features causing overheat-

ing and possible ignition of the materi-

als.

Engine speed has been factory set to

provide safe operation. Tampering with

the engine speed adjustment could re-

sult in overheating of attachments and

could cause a fire.

Spilled fuel and its vapors can become

ignited from hot surfaces or sparks.

HOW TO PREVENT IT

Turn engine off and allow it to cool

before adding fuel to the tank. Equip

area of operation with a fire extin-

guisher certified to handle gasoline

or fuel fires.

Add fuel to tank in wellventilated area.

Make sure there are no sources of

ignition near the generator.

Store fuel in a container designed to

hold gasoline. Store container in se-

cure location to prevent use by oth-

ers.

Operate generator in a clean, dry,

well ventilated area. Keep objects

away from unit during operation. DO

NOT OPERATE UNIT IN A CON-

FINED AREA.

Never attempt to "speed-up" the en-

gine to obtain more performance.

Both the output voltage and fre-

quency will be thrown out of stan-

dard by this practice, endangering

attachments and the user.

Use care in filling the tank to avoid

spilling fuel. Check engine for fuel

leaks before starting. Move genera-

tor away from refueling area or any

spillage before starting engine. Al-

low for fuel expansion. Keep maxi-

mum fuel level 1/4 inch below the top

of the fuel tank. Never refuel with the

engine running.

5 -- ENG

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

RISK OF BREATHING - INHALATION HAZARD

HAZARD

Gasoline engines produce toxic carbon

monoxide exhaust fumes.

WHAT COULD HAPPEN

Breathing exhaust fumes will cause se-

rious injury or death.

HOW TO PREVENT IT

Operate generator in clean, dry, well

ventilated area. Avoid enclosed ar-

eas like garages, basements, stor-

age sheds, etc., which lack a steady

exchange of air. Never operate unit

in a location occupied by humans or

animals. Keep children, pets and oth-

ers away from area of operating unit.

RISK OF UNSAFE OPERATION

HAZARD

Operation of generator in careless man-

ner.

WHAT COULD HAPPEN

All sources of energy include the poten-

tial for injury. Unsafe operation or main-

tenance of your generator could lead to

serious injury or death to you or others.

HOW TO PREVENT IT

•Reviewand understand all of the

operating instructions and warn-

ings in this manual.

• Become familar with the operation

and controls of the generator.

Know how to shut it off quickly.

• Equip area of operation with a fire

extinguisher certified to handle

gasoline or fuel fires.

• Keep children or others away from

the generator at all times.

6-- ENG

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

RISK OF HOT SURFACES

HAZARD

Contact with hot engine and generator

components.

WHAT COULD HAPPEN

Contact with hot surfaces, such as en-

gines exhaust components, could result

in serious burns.

HOW TO PREVENT IT

During operation, touch only the con-

trol surfaces of the generator. Keep

children away from the generator at

all times. They may not be able to

recognize the hazards of this prod-

uct.

RISK OF MOVING PARTS

HAZARD

Contact with moving parts can result in

serious injury.

WHAT COULD HAPPEN

The generator contains parts which ro-

tate at high speed during operation.

These parts are covered by guarding to

prevent injury.

HOW TO PREVENT IT

Never operate generator with guard-

ing or cover plates removed. Avoid

wearing loose fitting clothing or

jewerly which could be caught by

moving parts.

RISK FROM LIFTING

HAZARD

Lifting a very heavy object.

WHAT COULD HAPPEN

Serious injury can result from attempt-

ing to lift too heavy an object.

HOW TO PREVENT IT

The generator istoo heavy to be lifted

by one person. Obtain assistance

from others before you try to move

it.

7--ENG

WATTAGE CALCULATING INSTRUCTIONS

IMPORTANT

Never exceed the rated capacity of your generator. Serious damage to the generator or appliance could result

from an overload.

Starting and running wattage requirements should always be calculated when matching a generators

wattage capacity to the appliance or tool.

There are two types of electrical applicances that can be powered by your generator:

A. Items such as radios, light bulbs, television sets, and microwaves have a "resistive load". Starting

wattage and running wattage are the same.

B. Items such as refrigerators, air compressors, washer, dryer, and hand tools that use an electrical

motor have an "inductive load". Inductive load appliances and tools require approximately 2 to 4 times

the listed wattage for starting the equipment. This initial load only lasts for a few seconds on start-up

but is very important when figuring your total wattage to be used.

C. Always start your largest electric motor first, and then plug in other items, one at a time.

DETERMINING WATTAGE REQUIREMENTS

Before operating this generator list all of the applicances and/or tools that are going to operate at the same time. (Then

determine the starting wattage requirements and the running wattage requirements by following example and/or refer to

wattage calculator on page 10.)

1. First total the running wattage of all applicances and/or tools that will be operated at the same time.

Running Watts Starting Watts

Example 1:

Lights = 100 Watts

Television = 300 Watts

Slow Cooker = 250 Watts

TOTAL = 650 Watts

2. Next the starting wattages of any appliances and/or tools that will start and stop during operation.

Running Watts Starting Watts

Example2: Small Refrigerator 500 Watts 2000 Watts

TOTAL = 500 Watts 2000 Watts

3. The running wattage of examples 1 & 2 totals 1150 watts. The starting wattage of the small refrigerator is 2000 watts

which is 1500 watts more than the running watts. Take this difference of 1500 starting watts from the refrigerator and

add to the total running watts of 1150.

Example 3: 1500 Starting Watts

1150 Running Watts

TOTAL = 2650 Total Watts

Generator must have a maximum capacity of at least 2650 watts.

8 -- ENG

WATTAGE CALCULATING INSTRUCTIONS (cont'd)

STARTING WATTAGE REQUIREMENTS 2.

1. Some appliances and tools will list on the motor name

plate the starting and running voltage and amperage

requirements. Use the following formula to convert volt-

age and amperage to wattage:

Volts X Amp = Watts

Example 1: (Starting voltage and amperage for 1/3

HP furnace fan)

120 volts x 10 amps = 1200 watts

Todetermine the approximate starting wattage require-

ment for most appliances and tools with inductive type

motors, multiply the wattage that was calculated by 2

to 4 times to assure adequate generator capacity. If

the nameplate information is not available use the

values on the following chart as a guide.

Remember that the starting and running wattage for

resistive loads are the same. (Example: a 100 watt

light bulb requires only 100 watts to start.) Most resis-

tive loads will be listed in wattage. (Refer to page 10 for

wattage calculations.)

To select the right generator for your needs, total the wattage

of the items to be run at the same time.

Wattage start

3/8" Hand Drill

Jigsaw

1/3 HP Airless Sprayer

6" Bench GrirKler

Belt Sander

Demolition Hammer

7 1/4 _Circular Saw

Light Bulb

Home Securify

Television

Microwave

Toaster Oven

Portable Heater {5,_0 BTU)

Furnace Fan

Refrigerator/Freezer

Sump Pump

Clothes Washer

Water Heater

Air Conditioner

I i

i i

I i

-. Radio .............

•_ Slow Cooker

_= Electric Blanket

El_ctric Skillet

Coffee Maker

The wa_ge ratings shown are averages, Wattage _quirements may vary

with diffe_nt brands of appliances.

9-- ENG

WATTAGE CALCULATING INSTRUCTIONS (cont'd)

IHOUSEHOLD WATTAGE CALCULATOR I

IDEVICES WITH HIGH STARTING LOADS

RUN WATTS I [TIMES (X) START FACTOR

APPLIANCE OR ITYPICAL DEVICE

LOAD DEVICE IWATTAGE**

CONNECTED

DEVICES-ADD

VALUES

750 ]._[ 3 IREFRIGERATOR/ _ 2250

'_ FREEZER

380 ]_[ 2 j_-] FURNACE(GAS!OIL) H 760

1490 ]_-[ 3 ] _-]AIR COND.(ROOM)_ 4470

560 ]_[ 6 j

CAUTION! I'I

DO NOT CONNECT VOLTAGE SENSITIVE ,

#] WATERPUMP _ 3360

lHOTPLATE J_I 2500

TELEVISION J

ELECTRONIC EQUIPMENT (TV SET, I--"_

i--

....02_LU.TE2'ETO'2Tg.Y.2U.22E2E2229..."

OVERLOADING THE GENERATOR WILL

RESULT IN LOWERING ELECTRICAL

VOLTAGE AND FREQUENCY, AND COULD

RESULT IN PERMANENT DAMAGE TO YOUR

APPLIANCES! COMPLETE THIS SIMPLE

ANALYSIS OF YOUR ELECTRICAL NEEDS,

AND SELECT THE DEVICES SO AS TO AVOID

OVERLOADING THE GENERATOR.

lMICROWAVE #I

ISPAOEHEATER _

IWATERHEATER _

I LIGHTING

60WATT BULBS

75WATT BULBS

100WATT BULBS

300WATT BULBS

**AVERAGE VALUES-

ACTUAL INDIVIDUAL

DEVICE VOLTAGES MAY

BE HIGHER OR LOWER L1

WATTS

100

3OO

TIMES NUMBER

OF BULBS

_-4 I

#; 250 _ CAUTION!! |

800I---*1 I

1800t_ I

3360t_ I

I I

I LECTRIC LOAD GRAND TOTAL

I (MUST BE LESS THAN YOUR GENERATOR RATING)

WATTAGE RATING OF YOUR GENERATOR

BE GREATER THAN YOUR HOUSEHOLD WATTAGE LOAD)

(MUST 1

10 -- ENG

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