Dover DESTACO ROBOHAND RR Series Bedienungsanleitung

destaco.com

Automating Tomorrow™

WARNING: This is a controlled document. It is your responsibility to deliver this information to the end user of the

Destaco Robohand product. Failure to deliver this could result in your liability for injury to the user or damage to the

machine. For copies of this manual, call your Customer Service Representative at 1.248.836.6700

ROBOHAND

Service Manual

RR Series

Dimensions and technical information are subject to change without notice

Rotary Actuators | Maintenance and Assembly Procedure

RR-18, 28 Series

For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: 203-452-7418 Visit us on the Internet: www.destaco.com

3.6

RR-18 & 28

SERIES

MAINTENANCE

Third Angle

Projection

Seal Kit

Items

Thread

Locker

Krytox™

Lubricant

Teflon®Based

Grease

Lightweight

Machine Oil

Super

Bonder

RR-18, -28 Series Exploded View

Item Qty Name

01 1 Body

02 1 Flange/Turntable

03 2 Rack, Piston

04 1 Pinion

05 1 Lock Nut

06 2 Plug, Flow Control

07 4 Turntable Mounting

Screws

08 1 Clamp Plate

09 1 Bearing, Radial

10 1 or 2 Striker

11 2 Puck

30 2 Stop Screw

(Stroke Adjustment)

31 2 Sss, Cone Point

32 2 Stop Screw

NOTE: Contact the Robohand Sales

Department for a complete spare parts

list with order numbers and prices.

Assembly Procedure

1. Lubricate and install seals

2. Install racks inside body

3. Install plugs

4. Install stop screws, stop screw locks,

and pucks

5. Install striker(s) into desired slot from

the chamfer side of the clamp plate

and place (striker facing down and

away from plugs) onto the pucks.

6. Place bearing over clamp plate and

install the lock nut.

7. Using a .035” or 2mm allen wrench,

install and lock the 2 cone point set

screws (#31) to lock the lock nut in

place.

8. Install pinion and dowel pins into

turntable and then mate that

subassembly to the clamp plate.

9. Install turntable-mounting screws.

10. Fine-tune the stop screws to achieve

the desired stroke and then tighten

the stop screw locks.

VIEW-A

Seal Repair Kit Order #’s

See Product Data Sheets

3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 6

Dimensions and technical information are subject to change without notice 97

Rotary Actuators | Maintenance and Assembly Procedure

RR-18, 28 Series

For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: 203-452-7418 Visit us on the Internet at: www.destaco.com

3.7

RR-18 & 28

SERIES

MAINTENANCE

Third Angle

Projection

Seal Kit

Items

Thread

Locker

Krytox™

Lubricant

Teflon®Based

Grease

Lightweight

Machine Oil

Super

Bonder

RR-18, -28 Series Assembled View

Item Qty Name

02 1 Flange/Turntable

03 2 Rack, Piston

04 1 Pinion

05 1 Lock Nut

06 2 Plug, Flow Control

08 1 Clamp Plate

09 1 Bearing, Radial

10 1 or 2 Striker

11 2 Puck

15 1 or 2 Sensor

21 1 or 2 Push-in Fitting

22 1 or 2 Barb Fitting

25 1 Sensor Coupler

NOTE: Contact the Robohand Sales

Department for a complete spare parts

list with order numbers and prices.

Accessory Installation & Adjustment Instructions

Installation

For each sensor.

1. Rotate flange so piston rack stops on

end stop. Install sensor as shown,

pushing in until it stops.

2. Tighten nut.

Plumbing fittings:

Either the barb fitting or the

push-in fitting can be used

for any M3 port.

Flow controls (not shown)

can be used for the main rotary

airports as additional control.

Note: Sensors need to be

readjusted when end stops

are adjusted.

Accessory Installation & Adjustment Instructions

3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 7

Dimensions and technical information are subject to change without notice

100

Rotary Actuators | Maintenance and Assembly Procedure

RR-36, 46 Series

For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: 203-452-7418 Visit us on the Internet at: www.destaco.com

3.14

RR-36 & 46

SERIES

MAINTENANCE

Third Angle

Projection

Seal Kit

Items

Thread

Locker

Krytox™

Lubricant

Teflon®Based

Grease

Lightweight

Machine Oil

Super

Bonder

(6 SCREWS)

(10 SCREWS)

(6 SCREWS)

RR-36 & 46 Series Exploded View

Item Qty Name

01 1 Body, Main

02 1 Turntable

03 1 Pinion

04 2 Rack, Piston

05 1 Inner Bearing Ring

06 1 Ring, Outer Bearing

08 1 Plate, Ported End

10 2 Flow Control

11 1 Bearing

12 1 Shock Absorber

17 1 Plate, End

24 2 Stop Adjustment Screws

NOTE: Contact the Robohand Sales

Department for a complete spare parts

list with order numbers and prices.

Assembly Procedure

1) Lubricate and install seals.

2) Place outer ring and bearing on body,

fasten inner ring to body.

3) Install outer bearing ring on

turntable/pinion subassembly.

4) Install shocks in racks and install

inside body.

5) Mount end plates, adjustable stops,

and flow controls to body.

Seal Repair Kit Order #’s

See Product Data Sheets

3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 14

Dimensions and technical information are subject to change without notice 101

Rotary Actuators | Maintenance and Assembly Procedure

RR-36, 46 Series

For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: 203-452-7418 Visit us on the Internet at: www.destaco.com

3.15

RR-36 & 46

SERIES

MAINTENANCE

Third Angle

Projection

Seal Kit

Items

Thread

Locker

Krytox™

Lubricant

Teflon®Based

Grease

Lightweight

Machine Oil

Super

Bonder

RR-36 & 46 Series Assembled View

Accessory Installation & Adjustment Instructions

Installation

For Each Sensor:

1) Rotate flange so piston rack stops on

end stop install sensor as shown,

pushing sensor in until it stops.

2) Tighten nut.

Note: Sensors need to be readjusted when

end stops are adjusted.

Item Qty Name

01 1 Body, Main

02 1 Turntable

03 1 Pinion

04 2 Rack, Piston

05 1 Inner Bearing Ring

06 1 Ring, Outer Bearing

08 1 Plate, Ported End

10 2 Flow Control

11 1 Bearing

12 1 Shock Absorber

17 1 Plate, End

24 2 Stop Adjustment Screws

NOTE: Contact the Robohand Sales

Department for a complete spare parts

list with order numbers and prices.

3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 15

Dimensions and technical information are subject to change without notice

102

Rotary Actuators | Maintenance and Assembly Procedure

RR-36, 46 options Series

(4 O-RINGS)

(6 SCREWS)

(2 SCREWS)

For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: 203-452-7418 Visit us on the Internet at: www.destaco.com

3.16

RR-36 & 46

OPTIONS

MAINTENANCE

Third Angle

Projection

Seal Kit

Items

Thread

Locker

Krytox™

Lubricant

Teflon®Based

Grease

Lightweight

Machine Oil

Super

Bonder

RR-36 & 46 Options Exploded View

Item Qty Name

RR-36&46-S

(Mid Position Stop Option)

13 2 Piston, Midstop

16 1 Body, Midstop

30 2 Mid-Stop Adjustment Screws

RR-36&46-M

(Rotary Manifold Option)

09 1 Manifold,Rotary

15 1 Manifold

31 2 Dowel Pin

32 2 Dowel Pin

NOTE: Contact the Robohand Sales

Department for a complete spare parts

list with order numbers and prices.

Manifold Option

Assembly Procedure

1) Lubricate and install 8 small o-rings.

(4 in the pinion, 4 in the rotary mani-

fold body).

2) Install 5 large O-rings on the rotary

manifold.

3) Press dowel pin into rotary manifold

4) Install rotary manifold in manifold

body.

5) Attach manifold assembly to rotary

actuator body.

Mid-Stop Option

Assembly Procedure

1) Lubricate and install o-rings.

2) Install mid-stop pistons, adjustment

screws, seal washers, and hex nuts

in rotary actuator body.

3) Attach mid-stop body to rotary actua-

tor body.

4) Install flow controls.

Mid-Stop Adjustment Procedure

1) Remove mid-stop body from actuator

base.

2) Remove the two mid-stop pistons

from the mid-stop body and insert

them into their respective cylinder

bores in the actuator base.

3) Back off both mid-stop adjustment

screws (#30) while pushing the mid-

stop pistons firmly into the cylinder

bores. The face of the pistons should

seat against the actuator base. If not,

then continue to back out the stop

screws.

4) Turn the turntable to the desired posi-

tion and advance the mid-stop

adjustment screws until both screws

touch the main piston faces

5) Re-attach the two mid-stop pistons to

the mid-stop body and fasten mid-

stop body back onto actuator base.

Seal Repair Kit Order #’s

See Product Data Sheets

3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 16

Dimensions and technical information are subject to change without notice 103

Rotary Actuators | Maintenance and Assembly Procedure

RR-36, 46 options Series

For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: 203-452-7418 Visit us on the Internet at: www.destaco.com

3.17

RR-36 & 46

OPTIONS

MAINTENANCE

Third Angle

Projection

Seal Kit

Items

Thread

Locker

Krytox™

Lubricant

Teflon®Based

Grease

Lightweight

Machine Oil

Super

Bonder

CCW

4 WAY, 3 POS

3 WAY, 2 POS

3X 1/8 NPT

RR-36, -46 MID-STOP

OPERATION.

VALVE 2

VALVE 1

RR-36 & 46 Options Series Assembled View

Item Qty Name

RR-36&46-S

(Mid Position Stop Option)

13 2 Piston, Midstop

16 1 Body, Midstop

30 2 Mid-Stop Adjustment Screws

RR-36&46-M

(Rotary Manifold Option)

09 1 Manifold,Rotary

15 1 Manifold

31 2 Dowel Pin

32 2 Dowel Pin

NOTE: Contact the Robohand Sales

Department for a complete spare parts

list with order numbers and prices.

Valve 1:

• Actuate Port A to Rotate CW.

• Actuate Port B to Rotate CCW.

• Neutral ( Center ) position when actuat-

ing Valve 2 for mid-position stop.

Valve 2:

Port A Open to Exhaust for Normal

Operation.

Actuate Port A for Mid-Position Stop.

Valve1 Must be in Neutral ( Center )

Position

3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 17

Dimensions and technical information are subject to change without notice

106

Rotary Actuators | Maintenance and Assembly Procedure

RR-56, 66 Series

(8 SCREWS)

(10 SCREWS)

For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: 203-452-7418 Visit us on the Internet at: www.destaco.com

3.24

RR-56 & 66

SERIES

MAINTENANCE

Third Angle

Projection

Seal Kit

Items

Thread

Locker

Krytox™

Lubricant

Teflon®Based

Grease

Lightweight

Machine Oil

Super

Bonder

RR-56 & 66 Series Exploded View

Item Qty Name

01 1 Body, Main

02 1 Flange

03 1 Pinion

04 2 Rack, Piston

05 1 Ring, Inner Bearing

06 1 Ring, Outer Bearing

07 1 End Plate

08 1 Ported End Plate

10 1 Washer, Thrust

11 2 Bearing, Thrust

13 1 Bearing, Needle

14 1 Bearing, Needle

16 1 Cap

NOTE: Contact the Robohand Sales

Department for a complete spare parts

list with order numbers and prices.

Assembly Procedure

1) Lubricate and install seals

2) Place needle bearings, outer ring and

spacers into body

3) Fasten inner ring to body..

4) Press radial bearing into underside of

body.

5) Install racks into body.

6) Fasten outer ring to turntable/pinion

assembly.

7) Fasten end plates and plugs.

Seal Repair Kit Order #’s

See Product Data Sheets

3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 24

Dimensions and technical information are subject to change without notice 107

Rotary Actuators | Maintenance and Assembly Procedure

RR-56, 66 Series

For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: 203-452-7418 Visit us on the Internet at: www.destaco.com

3.25

RR-56 & 66

SERIES

MAINTENANCE

Third Angle

Projection

Seal Kit

Items

Thread

Locker

Krytox™

Lubricant

Teflon®Based

Grease

Lightweight

Machine Oil

Super

Bonder

RR-56 & 66 Series Assembled View

Accessory Installation & Adjustment Instructions

1) Install sensors and brackets as shown,

2) Install targets so when a turntable is at

each end of stroke, a target is aligned

with a sensor

Item Qty Name

01 1 Body, Main

02 1 Flange

03 1 Pinion

04 2 Rack, Piston

05 1 Ring, Inner Bearing

06 1 Ring, Outer Bearing

07 1 End Plate

08 1 Ported End Plate

10 1 Washer, Thrust

11 2 Bearing, Thrust

13 1 Bearing, Needle

14 1 Bearing, Needle

16 1 Cap

NOTE: Contact the Robohand Sales

Department for a complete spare parts

list with order numbers and prices.

3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 25

Dimensions and technical information are subject to change without notice

108

Rotary Actuators | Maintenance and Assembly Procedure

RR-56, 66 options Series

For more information call us at: 1-800-ROBOHAND or 203-261-5558 Fax: 203-452-7418 Visit us on the Internet at: www.destaco.com

3.26

RR-56 & 66

OPTIONS

MAINTENANCE

Third Angle

Projection

Seal Kit

Items

Thread

Locker

Krytox™

Lubricant

Teflon®Based

Grease

Lightweight

Machine Oil

Super

Bonder

(6 O-RINGS)

(2 SCREWS)

(4 SCREWS)

Note: Hard Stops

shown are included

with -A option only

RR-56 & 66 Options Exploded View

Item Qty Name

RR-56 & 66-S ( Midstop )

12 1 Body, Mid-Stop

17 2 Piston, Mid-Stop

30 2 Mid-Stop Adjustment Screws

RR-56-M ( Rotary Manifold )

09 1 Manifold, Rotary

19 1 Manifold

31 4 Dowel Pin

NOTE: Contact the Robohand Sales

Department for a complete spare parts

list with order numbers and prices.

Manifold Option

Assembly Procedure

1) Lubricate and install 12 small o-rings.

(6 in the pinion, 6 in the rotary mani-

fold.

2) Install 7 O-rings on the rotary mani-

fold.

3) Press 1/8" dia. dowel pin into mani-

fold.

4) Install rotary manifold in manifold

block.

5) Attach manifold block to rotary actua-

tor body.

Mid-Stop Option

Assembly Procedure

1) Lubricate and install o-rings.

2) Install mid-stop pistons, adjustment

screws, seal washers, and hex nuts

in rotary actuator body.

3) Attach mid-stop body to rotary actua-

tor body.

4) Install flow controls.

Mid-Stop Adjustment Procedure

1) Remove mid-stop body from

actuator base.

2) Remove the two mid-stop pistons

from the mid-stop body and insert

them into their respective cylinder

bores in the actuator base.

3) Back off both mid-stop adjustment

screws (#30) while pushing the mid-

stop pistons firmly into the cylinder

bores. the face of the pistons should

seat against the actuator base. If not,

then continue to back out the stop

screws.

4) Turn the turntable to the desired posi-

tion and advance the mid-stop

adjustment screws until both screws

touch the main piston faces.

5) Re-attach the two mid-stop pistons

to the mid-stop body and fasten mid-

stop body back onto actuator base.

Seal Repair Kit Order #’s

See Product Data Sheets

3.1-3.45 (RR_DRM) RED.qxd 2/7/06 1:12 PM Page 26

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