Duerkopp Adler 559 Bedienungsanleitung

559

Doppelkettenstich Knopflochautomat

Einfachkettenstich Schnürlochautomat

Automatic double-chainstitch buttonholer

Automatic single-chainstitch eyelet machine

Bedienanleitung / Operating Instructions

Aufstellanleitung / Installation Instructions

Serviceanleitung / Service Instructions

Postfach 17 03 51, D-33703 Bielefeld Potsdamer Straße 190, D-33719 Bielefeld

Telefon +49 (0) 5 21/ 9 25-00 Telefax+49(0)521/9252435www.duerkopp-adler.com

Ausgabe / Edition: Änderungsindex Teile-Nr./Part.-No.:

07/2007 Rev. index: 01.0 Printed in Federal Republic of Germany 0791 559001

Anleitung, komplett / Manual, complete

559

Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise

Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG

verboten.

Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner,

even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.

Übersicht Summary

Bedienanleitung

Aufstellanleitung

Serviceanleitung

Bauschaltplan

9890 580001 B

Pneumatikgeräteplan

9770 559001

Operating Instructions

Installation Instructions

Service Instructions

Interconnection-diagram

9890 580001 B

Pneumatic circuit plan

9770 559001

Foreword

This instruction manual is intended to help the user to become familiar

with the machine and take advantage of its application possibilities in

accordance with the recommendations.

The instruction manual contains important information on how to

operate the machine securely, properly and economically. Observation

of the instructions eliminates danger, reduces costs for repair and

down-times, and increases the reliability and life of the machine.

The instruction manual is intended to complement existing national

accident prevention and environment protection regulations.

The instruction manual must always be available at the machine/sewing

unit.

The instruction manual must be read and applied by any person that is

authorized to work on the machine/sewing unit. This means:

–Operation, including equipping, troubleshooting during the work

cycle, removing of fabric waste,

–Service (maintenance, inspection, repair) and/or

–Transport.

The user also has to assure that only authorized personnel work on the

machine.

The user is obliged to check the machine at least once per shift for

apparent damages and to immediatly report any changes (including the

performance in service), which impair the safety.

The user company must ensure that the machine is only operated in

perfect working order.

Never remove or disable any safety devices.

If safety devices need to be removed for equipping, repairing or

maintaining, the safety devices must be remounted directly after

completion of the maintenance and repair work.

Unauthorized modification of the machine rules out liability of the

manufacturer for damage resulting from this.

Observe all safety and danger recommendations on the machine/unit!

The yellow-and-black striped surfaces designate permanend danger

areas, eg danger of squashing, cutting, shearing or collision.

Besides the recommendations in this instruction manual also observe

the general safety and accident prevention regulations!

General safety instructions

The non-observance of the following safety instructions can cause

bodily injuries or damages to the machine.

1. The machine must only be commissioned in full knowledge of the

instruction book and operated by persons with appropriate training.

2. Before putting into service also read the safety rules and

instructions of the motor supplier.

3. The machine must be used only for the purpose intended. Use of

the machine without the safety devices is not permitted. Observe all

the relevant safety regulations.

4. When gauge parts are exchanged (e.g. needle, presser foot, needle

plate, feed dog and bobbin) when threading, when the workplace is

left, and during service work, the machine must be disconnected

from the mains by switching off the master switch or disconnecting

the mains plug.

5. Daily servicing work must be carried out only by appropriately

trained persons.

6. Repairs, conversion and special maintenance work must only be

carried out by technicians or persons with appropriate training.

7. For service or repair work on pneumatic systems, disconnect the

machine from the compressed air supply system (max. 7-10 bar).

Before disconnecting, reduce the pressure of the maintenance unit.

Exceptions to this are only adjustments and functions checks made

by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by

electricians or appropriately trained persons.

9. Work on parts and systems under electric current is not permitted,

except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us

and made only in adherence to all safety regulations.

11. For repairs, only replacement parts approved by us must be used.

12. Commissioning of the sewing head is prohibited until such time as

the entire sewing unit is found to comply with EC directives.

13. The line cord should be equipped with a country-specific mains

plug. This work must be carried out by appropriately trained

technicians (see paragraph 8).

It is absolutely necessary to respect the safety

instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

Index Page:

Part 2: Installation Instructions cl. 559

1. Scope of delivery .................................................3

2. General notes and securing devices.....................................3

3. Table plate with dimensioning ........................................4

4. Lifting eye bolt...................................................5

5. Assembly of the main switch .........................................5

6. Assembly of the control .............................................6

7. Potential equalization ..............................................7

8. Assembly of the waste container .......................................8

9. Installation of the automatic buttonholer

9.1 Adjustingtheworkingheight...........................................9

9.2 Attachingthethreadstand............................................9

9.3 Connecting the pedal ..............................................10

9.4 Securingthestand................................................10

9.5 Connecting the maintenance unit .......................................11

9.6 Adjusting the operating pressure........................................11

10. Lubrication

10.1 Filling the oil reservoirs .............................................13

11. Installing the sewing software

11.1 General .......................................................14

11.2 Loading the program ...............................................14

11.3 Setting the sewing equipment .........................................15

11.4 Dongle-Update via the Internet ........................................15

12. Sewing test ....................................................16

1. Scope of delivery

The scope of delivery is dependent on your order. Please check before

the assembly whether all required parts are available.

–1Machine head

–2Control

–3Control panel

–4Thread stand

–5Maintenance unit

–6Main switch

–Right and left spacer for the distance between buttonhole

and fabric edge

–Tools and small parts in the accessories

–Optional equipment (depending on the order) e.g.:

- Stand

- Pneumatic connection package

- Integral sewing lamp

- Foot switch

2. General notes and securing devices

ATTENTION !

The sewing automat must only be assembled by trained specialist

staff.

All work on the electric equipment of the automat must only be

carried out by electricians or correspondingly instructed persons.

The mains plug has to be pulled out.

Securing devices

Remove all securing devices before installing the sewing automat.

–Remove tapes and battens from the machine head, the machine

table and the stand.

–Remove screw 1. This screw avoids that the machine head swivels

up during transportation.

–Remove screws 2.

They will prevent the clamping plates from falling.

3. Table top with dimensioning

If you manufacture the table top yourself, take the above sketch as an

example for the dimensioning. The table top should be approx. 40 mm

thick.

Hole for the thread stand

Positions for screwing on the brackets. To fasten the machine

safely, use only the screwed inserts M8 x 25 DIN 7965 (the screwed

inserts are not included in the accessories) with the screws for the

brackets.

Positions for screwing on the protective bracket for the control

Positions for screwing on the control

The rubber-bonded metal buffers 5 have to be screwed between the

brackets 7 and the machine pedestal, because otherwise vibrations are

transmitted from the automat to the stand (all required parts are

included in the accessories).

4. Lifting eye bolt The lifting eye bolt helps you to lift the automat into the stand. For

example you can hoist the automat by a ceiling crane or you put a rigid

bar (e.g. the bar of the thread stand) through the lifting eye bolt and lift

the automat with 2 persons. The lifting eye bolt is included in the

accessories.

–Screw the lifting eye bolt 8 on the automat.

–Lift the automat into the stand.

–Unscrew the lifting eye bolt 8 when the automat is mounted.

5. Assembly of the main switch

–Loosen the screw 4 and remove the switching knob 5.

–Removethemainswitchcover.

For this purpose, unlock the tab in the hole 6.

–Insert the cable from the control box in the main switch.

–Connect the cable cores of the control box to the terminals

L1 (1àbrown) and L2 (2 àblue).

Connect the protective earth (3 àyellow-green) of the control box

to the main switch too.

–Make sure that the notch 7 of the main switch faces down.

–Put the main switch cover again. Put on the switching knob 5 and

screw it tight.

Hint

If you manufacture the table top yourself, fit the main switch at

an easily accessible place because the main switch is also the

emergency stop switch.

6. Assembly of the control

Attention!

The control must not stand on the floor because otherwise the

ventilation grid are covered. This can lead to the overheating of the

control.

–Screw the control on the underside of the table top with the

screws 2 and 3. The side carrying the data plate points to the

front.

–Connect all plugs in field 1 and 4 with the respective bushes. The

plugs are clearly marked with an imprint on cable 8 and the

bushes at the casing 7! Cable and bush have the same

designation. Check whether every plug is in the correct bush !

–Screw plugs and bushes together.

–Finally screw 6 the protective bracket 5 under the table top so

that the cables cannot be ripped out or damaged inadvertently. In

addition secure the protective bracket by screwing it together with

the control using the screws 10.

19 4 10 5

827 3 6

X20 X30 X40 X50

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