Dynojet Power commander V Bedienungsanleitung

20-001 www.powercommander.com 2008-2014 Suzuki RMZ450 - PCV - 1

PARTS LIST

1 Power Commander

1 USB Cable

1 Installation Guide

2 Power Commander Decals

2 Dynojet Decals

2 Dual Lock strips

1 Alcohol swab

THE LATEST POWER COMMANDER

SOFTWARE AND MAP FILES CAN BE

DOWNLOADED FROM OUR WEB SITE AT:

www.powercommander.com

2008-2014 Suzuki RMZ450

Installation Instructions

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

THE IGNITION MUST BE TURNED

OFF BEFORE INSTALLATION!

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

20-001 www.powercommander.com 2008-2014 Suzuki RMZ450 - PCV - 2

EXPANSION PORTS 1 & 2

Optional Accessories such as

POD-300 unit or Auto-tune kit.

POWER COMMANDER V

INPUT ACCESSORY GUIDE

Map - (Input 1 or 2) The PCV has the ability to hold

2 different base maps. You can switch on the

fly between these two base maps when you

hook up a switch to the MAP inputs. You can

use any open/close type switch. The polarity

of the wires is not important. When using the

Autotune kit one position will hold a base map

and the other position will let you activate the

learning mode. When the switch is “CLOSED”

Autotune will be activated. (Set to Switch

Input #1 by default.)

Shifter- (Input 1 or 2) These inputs are for use with the

Dynojet quickshifter. Insert the wires from the

Dynojet quickshifter into the SHIFTER inputs.

The polarity of the wires is not important. (Set

to Switch Input #2 by default.)

Speed- If your application has a speed sensor then

you can tap into the signal side of the sensor

and run a wire into this input. This will allow

you to calculate gear position in the Control

Center Software. Once gear position is setup

you can alter your map based on gear position

and setup gear dependent kill times when

using a quickshifter.

Analog- This input is for a 0-5v signal such as

engine temp, boost, etc. Once this input

is established you can alter your fuel curve

based on this input in the control center

software.

Crank- Do NOT connect anything to this port unless

instructed to do so by Dynojet. It is used to

transfer crank trigger data from one module to

another.

ACCESSORY INPUTS

Wire connections:

To input wires into the PCV first remove the rubber

plug on the backside of the unit and loosen the

screw for the corresponding input. Using a 22-24

gauge wire strip about 10mm from its end. Push the

wire into the hole of the PCV until is stops and then

tighten the screw. Make sure to reinstall the rubber

plug.

NOTE: If you tin the wires with solder it will make

inserting them easier.

CRANK

ANALOG

SPEED

INPUT 1 (Grnd)

INPUT 1

INPUT 2 (Grnd)

INPUT 2

USB CONNECTION

20-001 www.powercommander.com 2008-2014 Suzuki RMZ450 - PCV - 3

1 Remove the seat, fuel tank, and front number plate.

2 Secure the PCV to the back side of the number plate using the supplied Dual

Lock strips (Fig. A).

Make sure to clean both surfaces with the alcohol swab before attaching the

Dual Lock.

3 Route the wiring harness from the PCV between the frame and fork tube on

the right hand side of the bike.

4 Continue to route the PCV harness down the right side of the bike. Route the

harness to the inside of the frame and go towards the throttle body (Fig. B).

5 Unplug the stock wiring harness from the injector.

6 Unplug the stock Throttle Position Sensor connector (Fig. C).

This is a GREY 3-pin connector.

FIG.A

Ground wire

PCV harness

FIG.B

PCV harness

FIG.C

Unplug

20-001 www.powercommander.com 2008-2014 Suzuki RMZ450 - PCV - 4

7 Plug the PCV wiring harness in-line of the stock wiring harness and injector

(Fig. D).

FIG.D

8 Plug the PCV wiring harness in-line of the stock TPS connectors (Fig. E).

FIG.E

9 Use one of the mounting bolts for the ignition coil to attach the ground wire for

the PCV (Fig. F).

The coil is on the right hand side of the bike behind the radiator.

10 Reinstall the front number plate, fuel tank, and seat.

FIG.F

Ground wire

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