Edelbrock Honda XR400 Betriebsanleitung

INSTRUCTION SUPPLEMENT FOR

1996 and Later Honda XR400 &

1988 and Later Honda XR600

Removing stock carburetor and cables.

1. Remove seat and gas tank. Make sure fuel

petcock is in “off” position.

2. Remove throttle cables paying close

attention to routing, as the new cables will

need too be routed the same.

3. Remove stock carburetor and stock throttle

housing.

4. Stuff a dry, clean rag into the intake

manifold to keep debris from entering

engine.

NOTE: It may be easier to remove sub-frame

prior to installation. (XR400 only)

Installing the Edelbrock Carburetor and

Throttle Cables

5. Install the throttle cables into the supplied

throttle housing and place onto clean

handlebar end.

6. Remove the rubber carburetor alignment

tabs from the manifold using a razor blade or

sharp cutters. This should be done with the

rag left in the manifold. Be very careful not

to damage the manifold or your hands

while doing this!!

7. Remove the hex pipe plug from the carb cap

using an 11mm or 7/16 wrench. Do not

discard plug, as it will be needed later.

Install the metering adjustment tool included

in the hardware kit. Do not over-tighten as

damage may occur to cap.

8. Remove rag from manifold.

9. Install carburetor into manifold. Do not

tighten yet.

10. Install the pull cable (long shoulder on cable)

into the 4:00 position and the return cable

end into the 1:00 position of the cable

wheel. Secure cables to cable bracket by

replacing end piece and Phillips screw. See

figure 1.

Figure 1.

11. Align carburetor as close to vertical as

possible and tighten manifold clamp.

12. Adjust cable until wide-open throttle is

achieved. Adjust return cable to take up the

slack. Note: When throttle cables are

properly adjusted, there should be

approx. 1/8” of free play in the throttle.

13. After throttle cables have been adjusted the

handle bars should be rotated from full right

stop to full left stop while opening and

closing throttle to ensure smooth operation.

Also check to make sure the cables do not

catch or bind on anything, i.e., hand guards,

stabilizers.

14. Secure clamp around air boot onto back of

carburetor.

15. Install Remote Idle Cable into threaded tab

on top of carburetor. Refer to main

instruction manual for remote idle cable

installation and adjustment.

16. Install fuel tank and connect fuel line to

petcock and secure with provided pinch

clamp. Refer to figure 1. Do not bolt tank in

place, as minor adjustments may be

necessary.

17. Turn fuel petcock to “on” and check for

leaks.

18. Open throttle 3-5 times to prime accelerator

pump. Do not open throttle any more than

5 times as this may flood engine!!

19. Once pump is primed, get motor to TDC and

kick through without opening throttle. If

Motor will not fire with a few kicks, open idle

cable ½turn and repeat starting process.

NOTE: If flooding occurs, slowly open

throttle to wide open and hold. With

throttle still open, hold decompression

lever and kick motor through 5-10 times.

Release throttle and decompression lever

and proceed with normal starting

procedure.

For any questions regarding tuning or

installation of Edelbrock products, please

call our toll free tech line M-F 8:00am-12:

30pm, 1:30pm-5:00pm PST.

877-888-7504 ext.2.

Edelbrock #3112 XR400 Carburetor

Specifications

Bore Size: 38mm Tall X 32mm Wide

Needle: 15E @ 12 Clicks

Accelerator Pump Bypass: 2.75 turn out

Alternate Needles: 13E, 17E

Replacement Cables: #9331

Edelbrock #3113 XR600 Carburetor

Specifications

Bore Size: 40mm Tall X 34mm Wide

Needle: 17E @ 15 Clicks

Accelerator Pump Bypass: 2 turn out

Alternate Needles: 15E, 19E

Replacement Cables: #9332

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