Emerson Rosemount 9195 Bedienungsanleitung

Quick Start Guide

00825-0100-4488, Rev AA

November2023

Rosemount™ 9195 Wedge Meter

Assembly

NOTICE

This document provides basic installation guidelines for the Rosemount 9195 Wedge Meter

Assembly. For comprehensive instructions for detailed configuration, diagnostics,

maintenance, service, installation, or troubleshooting refer to the Rosemount 9195 Reference

Manual. The manual and this guide are also available electronically on Emerson.com/

Rosemount.

If the Rosemount 9195 Primary Element was ordered assembled to a Rosemount Pressure

Transmitter or a Rosemount 1199 Diaphragm Seal System, refer to the following Quick Start

Guides for information on configuration and hazardous locations certifications:

•Rosemount 3051S Quick Start Guide

•Rosemount 3051SMV Quick Start Guide

•Rosemount 4088 Quick Start Guide

•Rosemount 1199 Diaphragm Seal Quick Start Guide

•Rosemount 3051SAL Quick Start Guide

Hazardous Area Approvals for assemble-to flow meter components specified on distinct lines:

An assembly may be composed of certified pieces of equipment. The overall assembly is

subject to inspection by the authority having jurisdiction over the installation.

If the meter was ordered with a wireless transmitter, the battery will be shipped separately

due to freight carrier regulations.

WARNING

Process leaks may cause harm or result in death.

To avoid process leaks, only use gaskets and O-rings designed for the corresponding flange

to seal process connections.

Transmitter electronics maintenance should not be conducted on energized equipment

in a hazardous atmosphere.

Failure to comply with the requirements for intrinsic safety in a hazardous atmosphere could

result in an explosion.

If the process fluid is hazardous, the procedure outlined here should be modified as

required.

Failure to do so could result in serious injury to personnel or death.

If the line is pressurized, always open valves slowly.

Failure to do so could result in serious injury to personnel or death.

During installation never lift the meter by remote seal capillaries, the transmitter, RTD,

or impulse lines/valves.

Doing so may result in either meter damage or serious injury.

Quick Start Guide November2023

2 Emerson.com/Rosemount

WARNING

Physical access

Unauthorized personnel may potentially cause significant damage to and/or

misconfiguration of end users’ equipment. This could be intentional or unintentional and

needs to be protected against.

Physical security is an important part of any security program and fundamental to protecting

your system. Restrict physical access by unauthorized personnel to protect end users’ assets.

This is true for all systems used within the facility.

Contents

Before you begin..........................................................................................................................5

Locate the installation point....................................................................................................... 8

Orient the primary element......................................................................................................11

Install the primary element...................................................................................................... 20

Preparing for operation............................................................................................................ 23

Product certifications................................................................................................................ 26

November2023 Quick Start Guide

Quick Start Guide 3

Quick Start Guide November2023

4 Emerson.com/Rosemount

1 Before you begin

Before you begin the installation, consider the vibration and

temperature limits of the meter. Refer to the Rosemount 9195 Wedge

Meter Product Data Sheet, flow sizing, or instrument tag for functional

limits.

Figure 1-1: Exploded View 1: Compact Remote Seal (WSP Style)

A. Wedge Primary Element Meter Body

B. Mounting Bracket Studs

C. Mounting Bracket Screws

D. Remote Seal Gaskets

E. Transmitter

F. Remote Seals

G. Remote Seal Screws

H. Mounting Bracket Nuts

I. Mounting Bracket Washers

J. Mounting Bracket

K. Mounting Bracket Lock Washers

November2023 Quick Start Guide

Quick Start Guide 5

Figure 1-2: Exploded View 2: 2" NPS/DN50 Flanged Assembly

A. Wedge Primary Element Meter Body

B. Mounting Bracket Screws

C. Mounting Bracket Lock Washers

D. Transmitter

E. Mounting Bracket Washers

F. Mounting Bracket Nuts

G. Mounting Bracket

H. Remote Seal Nuts

I. Flushing Ring Plugs

J. Remote Seals

K. Flushing Ring

L. Remote Seal Gaskets

M. Remote Seal Studs

Note

If using primary isolation valves (option codes BV1 and GV1 in the

model number), valves and valve gaskets are installed between the

branch gasket (L) and the flushing ring or remote seal (K or J). Ensure

a gasket is used between all connection points.

Quick Start Guide November2023

6 Emerson.com/Rosemount

Figure 1-3: Exploded View 3: ½-inch NPT Tubed Assembly

A. Wedge Primary Element Meter Body

B. Manifold

C. Transmitter

D. Mounting Lock Washers

E. Mounting Screws

F. Formed Tubing

G. Compression Fittings

November2023 Quick Start Guide

Quick Start Guide 7

2 Locate the installation point

Locate the primary element installation point. If possible, install the

meter at ground level to allow meter access.

Table 2-1: Straight Pipe Requirements (Distance in Number of

Pipe Diameters)

Type of flow

disturbance

upstream of

flow meter(1)

Typical straight

run pipe

diameters (D)

Straight run

pipe diameters

per ISO(2)(3)

Upstream (inlet)

side of primary

Single 90° bend

in the same plane

10 7

Three 90° bends

with parallel exit

and outlet

22 22

Two or more

90° bends in the

same plane

15 21

Concentric

expander

(D/2 to D)

7 7

Concentric

reducer

(3D/2 to D)

7 7

Partially closed

valve

10 15

Pipe tee –

straight run

5 7

Pipe tee –

used as elbow or

tee

6 8

Downstream (outlet) side of primary

(all disturbances)

5 6

(1) Consult an Emerson representative if a disturbance is not listed.

(2) Upstream straight pipe run diameters are measured from the upstream

pressure taps of the Rosemount 9195 primary element. Downstream

straight pipe run diameters are measured from the downstream

pressure taps.

(3) Straight pipe requirements are based on ISO 5167-6 for wedge ratios 0.2

≤ h/D ≤ 0 .6.

Quick Start Guide November2023

8 Emerson.com/Rosemount

2.1 Reversing the transmitter

The Rosemount 9195 primary element with factory installed tubing

defaults to a left-handed orientation. If a right-handed meter

orientation is required, this can be specified in the model code.

If there is interference in the mounting location, the transmitter

electronics can be reinstalled on the opposite side of the meter by

following the directions below.

Note

This is only applicable to the Direct mount ½" NPT connection style,

option code "T" in the model number.

WARNING

This operation should not be conducted on either energized

equipment or in a hazardous atmosphere.

Always depressurize the system before disassembling the

compression fitting.

Failure to comply with the requirements for intrinsic safety in a

hazardous atmosphere could result in an explosion.

Procedure

1. Mark the tube at the edge of the compression nut. Later,

use these marks to ensure the tubing is fully seated in the

compression fitting.

Disassemble the compression fitting nuts at the tubing-to-

manifold connections.

2. Remove the bolts connecting the manifold to the mounting

bracket.

3. Remove the manifold from the mounting bracket.

4. Remove the transmitter from the manifold.

5. Rotate the transmitter 180º on the manifold, ensuring the high

and low pressure ports match those on the Rosemount 9195

meter body.

Tighten the bolts as shown in Table 2-2.

6. Position the tubing into the compression fittings on the

manifold on the desired side of the mounting bracket,

ensuring the high and low pressure sides of the transmitter

match that of the wedge primary element.

7. Install the manifold onto the mounting bracket loosely.

November2023 Quick Start Guide

Quick Start Guide 9

8. Tighten the compression fitting nuts to 1.25 turns past hand-

tight.

a) Insert the tube with preswaged ferrules into the fitting

until the front ferrule seats against the fitting body.

Note

If needed, lightly reapply lubricant to the body threads

and the rear surface of the back ferrule.

b) While holding the fitting body steady, rotate the nut

with a wrench to the previously pulled-up position, as

indicated by the marks on the tube and flats.

At this point, you will feel a significant increase in

resistance.

c) Slightly tighten the nut.

9. Finish tightening the manifold onto the mounting bracket.

10. Verify the flange bolts are protruding through the sensor

module before applying pressure.

Table 2-2: Torque Values for Transmitter Mounting Bolts

Bolt material Head

markings

Initial torque Final torque

Carbon steel

(CS)

B7M 300 in-lb 650 in-lb

Stainless steel

(SST)

150 in-lb 300 in-lb

Quick Start Guide November2023

10 Emerson.com/Rosemount

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