Emerson Rosemount 648 Bedienungsanleitung

Quick Start Guide

00825-0200-4648, Rev EH

February 2020

Rosemount™ 648 Wireless Temperature

Transmitter

with Rosemount X-well™ Technology

Rosemount 648 Wireless Temperature Transmitter

Rosemount 648 Hardware Revision 1

HART® Device Revision 4

Device Install Kit/DD Revision Revision 4, DD Revision 1 or higher

NOTICE

This guide provides basic information for the Rosemount 648 Wireless. It does not provide instructions

for detailed configuration, diagnostics, maintenance, service, troubleshooting, or installations. Refer

to the Rosemount 648 Wireless Reference Manual for more instruction. The manual and this guide are

also available electronically on Emerson.com/Rosemount.

WARNING

Failure to follow these installation guidelines could result in death or serious injury. Explosions could

result in death or serious injury.

NOTICE

Shipping considerations for wireless products: (Lithium battery: Black Power Module, model number

701PBKKF). The unit was shipped to you without the Black Power Module installed. Remove the Black

Power Module prior to shipping the unit. Each Black Power Module contains two “C” size primary

lithium batteries. Primary lithium batteries are regulated in transportation by the U. S. Department of

Transportation, and are also covered by IATA (International Air Transport Association), ICAO

(International Civil Aviation Organization), and ARD (European Ground Transportation of Dangerous

Goods). It is the responsibility of the shipper to ensure compliance with these or any other local

requirements. Consult current regulations and requirements before shipping.

Contents

Wireless considerations................................................................................................................3

Physical installation...................................................................................................................... 5

Verify operation......................................................................................................................... 10

Reference information............................................................................................................... 13

Power module replacement....................................................................................................... 16

Product certifications................................................................................................................. 18

Declaration of Conformity..........................................................................................................26

China RoHS................................................................................................................................ 28

Quick Start Guide February 2020

2 Rosemount 648

1 Wireless considerations

1.1 Power up sequence

The Rosemount™ 648 Wireless and all other wireless devices should be

installed only after the Wireless Gateway (“Gateway”) has been installed and

is functioning properly. Wireless devices should also be powered up in order

of proximity from the Gateway, beginning with the closest. This will result in

a simpler and faster network installation. Enable active advertising on the

Gateway to ensure new devices join the network faster. For more

information, see the Wireless Gateway Reference Manual.

1.2 Antenna position

The antenna should be positioned vertically, either straight up or straight

down, and it should be approximately 3 ft. (1 m) from any large structure,

building, or conductive surface to allow for clear communication to other

devices.

Figure 1-1: Antenna Position

1.3 Conduit entry

Upon installation, ensure each conduit entry is either sealed with a conduit

plug using approved thread sealant, or has an installed conduit fitting or

cable gland with appropriate threaded sealant. Note the conduit entries on

the Emerson 781 Field Link are threaded ½–14 NPT.

February 2020 Quick Start Guide

Quick Start Guide 3

Figure 1-2: Conduit Entry

A. Conduit entry

1.4 Field Communicator connections

The Black Power Module needs to be installed in the device for the Field

Communicator to interface with the Rosemount 648 Wireless. For HART

Wireless Transmitter communication via a Field Communicator, a

Rosemount 648 Wireless Device Dashboard (DD) is required. Rosemount

648 Wireless Transmitters equipped with Rosemount X-well Technology

requires DD revision 648 Dev. 4 Rev. 1 or higher to view Rosemount X-well

functionality. To obtain the latest DD, visit the Field Communicator System

Software and Device Description site at: Emerson.com/Field-Communicator

Refer to Figure 1-3 for instructions on connecting the Field Communicator to

the Rosemount 648 Wireless Transmitter.

Figure 1-3: Connection

COMM

P/N00753-9200-0020

Quick Start Guide February 2020

4 Rosemount 648

2 Physical installation

2.1 Rosemount 648 Wireless installation

The Rosemount 648 Wireless can be installed in one of two configurations:

•Direct Mount, where the sensor is connected directly to the Rosemount

648 Wireless housing’s conduit entry.

•Remote Mount, where the sensor is mounted separate from the

Rosemount 648 Wireless housing, then connected to the Rosemount

648 Wireless using conduit.

Select the installation sequence that corresponds to the mounting

configuration.

2.2 Direct mount

The direct mount installation should not be used when installing with a

Swagelok® fitting.

Procedure

1. Install sensor according to standard installation practices using

approved thread sealant on all connections.

2. Attach Rosemount 648 Wireless housing to the sensor using the

threaded conduit entry.

3. Attach sensor wiring to the terminals as indicated on the wiring

diagram.

4. Connect Black Power Module.

Note

Wireless devices should be powered up in order of proximity from

the Wireless Gateway, beginning with the closest device to the

gateway. This will result in a simpler and faster network installation.

February 2020 Quick Start Guide

Quick Start Guide 5

Figure 2-1: Installing Electronics Housing Covers - Direct Mount

5. Close housing cover and tighten to safety specification. Always

ensure a proper seal by installing the electronics housing covers so

metal touches metal, but do not over tighten.

6. Position antenna vertically, either straight up or straight down. The

antenna should be approximately 3 ft. (1 m) from any large

structures or buildings, to allow clear communication to other

devices.

Figure 2-2: Possible Antenna Rotation - Direct Mount

2.3 Remote mount

Procedure

1. Install sensor according to standard installation practices using an

approved thread sealant on all connections.

Quick Start Guide February 2020

6 Rosemount 648

2. Run wiring (and conduit, if necessary) from the sensor to the

Rosemount 648 Wireless.

3. Pull wiring through the threaded conduit entry of the Rosemount

648 Wireless.

4. Attach sensor wiring to the terminals as indicated on the wiring

diagram.

5. Connect Black Power Module.

Note

Wireless devices should be powered up in order of proximity from

the wireless gateway, beginning with the closest device to the

Gateway. This will result in a simpler and faster network installation.

Figure 2-3: Installing Electronics Housing Covers - Remote Mount

6. Close housing cover and tighten to safety specification. Always

ensure a proper seal by installing the electronics housing covers so

metal touches metal, but do not over tighten.

7. Position antenna vertically, either straight up or straight down.The

antenna should be approximately 3 ft. (1 m) from any large

structures or buildings to allow clear communication to other

devices.

February 2020 Quick Start Guide

Quick Start Guide 7

Figure 2-4: Possible Antenna Rotation - Remote Mount

2.4 Rosemount X-well Installation

Rosemount X-well Technology is only available in the Rosemount 648

Wireless and 0085 pipe clamp sensor factory assembled complete point

solution. Rosemount X-well Technology will only work as specified with

factory supplied and assembled pipe clamp sensor.

In general, pipe clamp sensor installation best practices shall be followed

(see Rosemount 0085 Pipe Clamp Sensor Reference Manual) with

Rosemount X-well Technology specific requirements noted below:

Procedure

1. Direct mounting of transmitter on pipe clamp sensor is required for

Rosemount X-well Technology to properly function.

2. Transmitter head shall be placed away from dynamic external

temperature sources such as a boiler.

3. Insulation (½-in. thick minimum) is required over the sensor clamp

assembly and sensor extension up to transmitter head to prevent

heat loss. Apply a minimum of six inches of insulation on each side of

the pipe clamp sensor. Care should be taken to minimize air gaps

between insulation and pipe. See Figure 2-5.

Note

DO NOT apply insulation over transmitter head.

4. Although it will come factory configured as such, ensure that pipe

clamp RTD sensor is assembled in 3-wire configuration. See Figure

4-1 for more information.

Quick Start Guide February 2020

8 Rosemount 648

Figure 2-5: Rosemount 648 Wireless with Rosemount X-well

Technology Installation Drawing

February 2020 Quick Start Guide

Quick Start Guide 9

3 Verify operation

3.1 Four methods of verification

Operation can be verified using four methods at the device via the LCD

display, using the Field Communicator, at the Gateway via the Wireless

Gateway’s integrated web server, or using AMS Wireless Suite or AMS Device

Manager.

LCD display

During normal operation, the LCD display will show the PV value at the

confirmed update rate. Refer to the Rosemount 648 Wireless Reference

Manual for error codes and other LCD display messages. Select the

Diagnostic button to display the TAG, Device ID, Network ID, Network Join

Status, and Device Status screens.

Searching for

network

Joining network Connected with

one parent

Connected with

two parents

n e t w k

A -s r c h

n e t w k

J O I N G

n e t w k

1 P A R N T

n e t w k

2 P A R N T

Field Communicator

For HART Wireless transmitter communication via a Field Communicator, a

Rosemount 648 Wireless Device Dashboard (DD) is required. Rosemount

648 Wireless transmitters equipped with Rosemount X-well Technology

requires DD revision 648 Dev. 4 Rev. 1 or higher to view Rosemount X-well

functionality. To obtain the latest DD, visit the Field Communicator System

Software and Device Description site at: Emerson.com/Field-Communicator

The communication status may be verified in the wireless device using the

following Fast Key sequence:

Table 3-1: Rosemount 648 Wireless Fast Key Sequence

Function Fast Key

sequence

Menu items

Communications 3, 4 Comm, Join Mode, Neighbor Count,

Advertisement Count, Join Attempts

Quick Start Guide February 2020

10 Rosemount 648

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