Endress+Hauser Proline t-mass 300 Bedienerhandbuch

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Special Documentation

Proline t-mass 300

Functional safety manual

HART

SD02483D/06/EN/03.22-00

71620266

2023-07-28

Valid as of version

01.00.zz (Device firmware)

Proline t-mass 300 HART Table of contents

Endress+Hauser 3

Table of contents

1 Manufacturer's declaration .... 4

1.1 Safety-related characteristic values ..... 5

2 Certificate ....................... 7

3 About this document ........... 7

3.1 Document function ................... 7

3.2 Using this document .................. 7

3.3 Symbols ............................ 7

3.4 Supplementary device documentation ... 9

4 Design .......................... 10

4.1 Permitted device types ............... 10

4.2 Marking ........................... 13

4.3 Notes on the redundant use of multiple

sensors ............................ 13

4.4 Basic conditions for use in safety-

related applications ................. 15

4.5 Safety measured error ............... 16

4.6 Useful lifetime of electrical

components ........................ 18

5 Commissioning (installation

and configuration) ............ 18

5.1 Requirements for the personnel ....... 18

5.2 Installation ........................ 18

5.3 Commissioning ..................... 18

5.4 Operation ..........................19

5.5 Parameter configuration for safety-

related applications ................. 19

6 Operation ...................... 29

6.1 Device behavior during power-up ...... 29

6.2 Device behavior in safety function

demand mode ...................... 29

6.3 Safe states ......................... 29

6.4 Device behavior in event of alarms and

warnings .......................... 29

6.5 Alarm and warning messages ......... 30

7 Proof testing ................... 30

7.1 Test sequence A (PTC = 99 %) ........ 32

7.2 Test sequence C (PTC = 98 %) ......... 35

7.3 Test sequence D (PTC = 36 %) ........ 36

7.4 Test sequence E (PTC = 19 %) ......... 39

7.5 Test sequence F (PTC = 0 %) .......... 41

7.6 Verification criterion ................ 42

8 Repair and error handling .... 43

8.1 Maintenance ....................... 43

8.2 Repair ............................. 43

8.3 Modification ....................... 44

8.4 Taking out of service ................ 44

8.5 Disposal ........................... 44

9 Appendix ...................... 44

9.1 Structure of the measuring system ..... 44

9.2 Commissioning or proof test report .... 47

9.3 Verification or calibration ............ 49

9.4 Version history ..................... 49

Manufacturer's declaration Proline t-mass 300 HART

4 Endress+Hauser

1 Manufacturer's declaration

A0046114-EN

Proline t-mass 300 HART Manufacturer's declaration

Endress+Hauser 5

1.1 Safety-related characteristic values

General

Device designation and permitted

versions

6F3B (t-mass F 300)

6I3B (t-mass I 300)

Order code for "Output; input 1":

• Option BA "4-20mA HART"

• Option CA "4-20mA HART Ex-i passive"

• Option CC "4-20mA HART Ex-i active"

Order code for "Output; input 2":

All options

Order code for "Output; input 3":

All options

Order code for "Additional approval":

Option LA "SIL"

Safety-related output signal 4 to 20 mA (output; input 1)

Failure current ≤ 3.6 mA or ≥ 21 mA

Assessed measured variable/

function

Monitoring of mass flow for gaseous media

Safety function(s) Min., Max., Range

Device type according to IEC

61508-2

 Type A  Type B

Mode of operation  Low Demand

Mode

 High

Demand Mode

 Continuous Mode 1)

Valid hardware version (main

electronics)

From delivery date 31.07.2020

Valid firmware version 01.00.zz and higher (HART; from delivery date July 31, 2020)

Safety manual SD02483D

Type of assessment

(only 1 version can be selected)

 Complete HW/SW assessment in the context of development including

FMEDA and change process according to IEC 61508-2, 3

 Assessment of evidence for proven-in-use HW/SW including FMEDA and

change process according to IEC 61508-2, 3

 Analysis of HW/SW field data for evidence of "prior use" according to IEC

61511

 Assessment by FMEDA according to IEC 61508-2 for devices without software

Test documents Development documents, test reports, data sheets

1) No continuous mode according to IEC 61508: 2011 (Section 3.5.16)

SIL integrity

Systematic safety integrity  SIL 2 capable  SIL 3 capable

Manufacturer's declaration Proline t-mass 300 HART

6 Endress+Hauser

Hardware safety integrity Single-channel service

(HFT = 0)

 SIL 2 capable  SIL 3 capable

Multi-channel service

(HFT ≥ 1)

 SIL 2 capable  SIL 3 capable

FMEDA

Safety function(s) Min., Max., Range

λDU 1) 195 FIT

λDD 1) 2112 FIT

λSU 1) 2021 FIT

λSD 1) 3085 FIT

SFF - Safe Failure Fraction 97 %

PFDavg for T1 = 1 year 2) (single-channel architecture) 8.6 · 10-4

PFH 9.8 · 10-8

PTC 3) Up to 99 %

MTBFtot 4) 51 years

Diagnostic test interval 5) 30 min

Fault response time 6) 30 s

Recommended test interval T12 years

MTTFd 7) 49 years

1) FIT = Failure In Time, number of failures per 109 h

2) Valid for averaged ambient temperatures up to 40 °C (104 °F) in accordance with the general standard for devices

with SIL capability.

3) PTC = Proof Test Coverage (diagnostic coverage achieved by device failure detection during manual proof testing)

4) This value takes into account all failure types of the electronic components as per Siemens SN29500

5) All diagnostic functions are executed at least once during this time. For operation in high demand mode

according to IEC 61508, the safe use of the devices is limited to a safety function demand rate of ≤ 1/50 h.

6) Maximum time between fault detection and fault response.

7) MTTFd as per ISO 13849/IEC 62061 also includes soft errors (sporadic bit errors in data memories).

Note

The measuring device has been developed for use in "Low Demand" and "High Demand" mode.

Explanation

Our in-house quality management system saves information on safety-related systematic errors that will become

known in the future.

Proline t-mass 300 HART Certificate

Endress+Hauser 7

2 Certificate

Certificate can be accessed at www.endress.com:

1. Downloads

2. Approvals

3. Type: Functional safety (SIL)

4. Product root: e.g. 5H3B

5. Press the "Search" button

3 About this document

3.1 Document function

This document is part of the Operating Instructions and serves as a reference for application-

specific parameters and notes.

General information about functional safety SIL is available in the Download Area of the

Endress+Hauser website: www.endress.com/SIL.

3.2 Using this document

3.2.1 Information on the document structure

For additional information regarding the arrangement of the parameters, along with a

short description, according to the Operation menu, Setup menu, Diagnostics menu and

the operating concept, see the Operating Instructions, "Supplementary device

documentation" section

3.3 Symbols

3.3.1 Safety symbols

DANGER

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in

serious or fatal injury.

WARNING

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in

serious or fatal injury.

CAUTION

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in

minor or medium injury.

NOTICE

This symbol contains information on procedures and other facts which do not result in

personal injury.

About this document Proline t-mass 300 HART

8 Endress+Hauser

3.3.2 Symbols for certain types of Information

Symbol Meaning

Permitted

Procedures, processes or actions that are permitted.

Preferred

Procedures, processes or actions that are preferred.

Forbidden

Procedures, processes or actions that are forbidden.

Tip

Indicates additional information.

Reference to documentation

Reference to page

Reference to graphic

Notice or individual step to be observed

… Series of steps

Result of a step

A0028662

Operation via local display

A0028663

Operation via operating tool

A0028665

Write-protected parameter

3.3.3 Symbols in graphics

Symbol Meaning

1, 2, 3 ... Item numbers

A, B, C, ... Views

A-A, B-B, C-C, ... Sections

Proline t-mass 300 HART About this document

Endress+Hauser 9

3.4 Supplementary device documentation

For an overview of the scope of the associated Technical Documentation, refer to the

following:

•Device Viewer (www.endress.com/deviceviewer): Enter the serial number from the

nameplate

•Endress+Hauser Operations app: Enter serial number from nameplate or scan matrix

code on nameplate.

3.4.1 Standard documentation

Operating Instructions

Measuring device Documentation code

t-mass F 300 BA01992D

t-mass I 300 BA01993D

Description of Device Parameters

Measuring device Documentation code

t-mass 300 GP01143D

Technical Information

Measuring device Documentation code

t-mass F 300 TI01500D

t-mass I 300 TI01501D

3.4.2 Supplementary device-dependent documentation

Safety instructions

Safety instructions for electrical equipment for hazardous areas.

Contents Documentation code

ATEX/IECEx Ex d/Ex de XA01965D

ATEX/IECEx Ex ec XA01966D

cCSAus XP XA01969D

cCSAus Ex d/ Ex de XA01967D

cCSAus Ex nA XA01968D

Design Proline t-mass 300 HART

10 Endress+Hauser

Remote display and operating module DKX001

Contents Documentation code

ATEX/IECEx Ex i XA01494D

ATEX/IECEx Ex ec XA01498D

cCSAus IS XA01499D

cCSAus Ex nA XA01513D

INMETRO Ex i XA01500D

INMETRO Ex ec XA01501D

NEPSI Ex i XA01502D

NEPSI Ex nA XA01503D

Functional safety manual

Contents Documentation code

Proline t-mass 300 SD02483D

Special documentation

Installation Instructions

Contents Comment

Installation instructions for spare part sets and

accessories

Overview of accessories available for order: see the Operating

Instructions for the device

4 Design

4.1 Permitted device types

The information on functional safety contained in this manual relates to the device versions

listed below and are valid as of the specified software and hardware version.

Unless otherwise specified, all subsequent versions can also be used for safety functions.

A modification process according to IEC 61508 is applied for any device modifications.

Valid device versions for safety-related use:

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