Endress+Hauser TOC Analyzer CA78 Bedienungsanleitung

Products Solutions Services

Operating Instructions

TOC Analyzer CA78

Determination of total organic carbon (TOC) in the trace

range

Powerful compact device

BA02219C/07/EN/01.21-00

71552244

2021-12-15

TOC Analyzer CA78 Table of contents

Endress+Hauser 3

Table of contents

1 About this document ................ 4

1.1 Warnings ............................ 4

1.2 Symbols .............................. 4

1.3 Symbols on the device ................... 4

1.4 Documentation ........................ 4

2 Basic safety instructions ............ 5

2.1 Requirements for the personnel ............ 5

2.2 Intended use .......................... 5

2.3 Workplace safety ....................... 5

2.4 Operational safety ...................... 5

2.5 Product safety ......................... 6

3 Incoming acceptance and product

identification ....................... 7

3.1 Incoming acceptance .................... 7

3.2 Product identification .................... 7

3.3 Scope of delivery ....................... 8

4 Product description ................. 9

4.1 Product design ......................... 9

4.2 Process diagram ...................... 10

4.3 Socket assignment ..................... 10

5 Mounting ......................... 12

5.1 Mounting requirements ................. 12

5.2 Mounting the analyzer .................. 13

5.3 Post-mounting check ................... 14

6 Electrical connection .............. 16

6.1 Connecting instructions ................. 16

6.2 Connecting the analyzer ................. 16

6.3 Ensuring the degree of protection .......... 16

6.4 Post-connection check .................. 16

7 Operation options ................. 17

7.1 Overview of operation options ............ 17

7.2 Structure and function of the operating

menu .............................. 17

7.3 Access to the operating menu via the local

display ............................. 18

8 Commissioning .................... 19

8.1 Function check ....................... 19

8.2 Login procedure ....................... 19

8.3 Configuring the measuring device .......... 19

9 Operation ......................... 33

10 Diagnostics and troubleshooting ... 34

10.1 Replacing the hose system ............... 34

10.2 Firmware history ...................... 35

11 Maintenance ...................... 36

11.1 Maintenance schedule .................. 36

11.2 Maintenance tasks ..................... 36

11.3 Taking out of service ................... 39

12 Repair ............................ 40

12.1 Spare parts .......................... 40

12.2 Return .............................. 40

12.3 Disposal ............................ 40

13 Accessories ....................... 41

14 Technical data .................... 42

14.1 Input ............................... 42

14.2 Output ............................. 42

14.3 Current outputs, active .................. 42

14.4 Power supply ......................... 43

14.5 Performance characteristics .............. 43

14.6 Environment ......................... 43

14.7 Process ............................. 44

14.8 Mechanical construction ................ 44

Index .................................. 45

About this document TOC Analyzer CA78

4 Endress+Hauser

1 About this document

1.1 Warnings

Structure of information Meaning

LDANGER

Causes (/consequences)

If necessary, Consequences of

non-compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation will result in a fatal or serious

injury.

LWARNING

Causes (/consequences)

If necessary, Consequences of

non-compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation can result in a fatal or serious

injury.

LCAUTION

Causes (/consequences)

If necessary, Consequences of

non-compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid this situation can result in minor or more serious injuries.

NOTICE

Cause/situation

If necessary, Consequences of

non-compliance (if applicable)

‣Action/note

This symbol alerts you to situations which may result in damage to

property.

1.2 Symbols

Symbol Meaning

Additional information, tips

Permitted or recommended

Not permitted or not recommended

Reference to device documentation

Reference to page

Reference to graphic

 Result of a step

1.3 Symbols on the device

Reference to device documentation

1.4 Documentation

The following manuals, which complement these Operating Instructions, can be found on

the product pages on the Internet:

Technical Information TOC Analyzer CA78, TI01622C

TOC Analyzer CA78 Basic safety instructions

Endress+Hauser 5

2 Basic safety instructions

2.1 Requirements for the personnel

• Installation, commissioning, operation and maintenance of the measuring system may

be carried out only by specially trained technical personnel.

• The technical personnel must be authorized by the plant operator to carry out the

specified activities.

• The electrical connection may be performed only by an electrical technician.

• The technical personnel must have read and understood these Operating Instructions

and must follow the instructions contained therein.

• Faults at the measuring point may only be rectified by authorized and specially trained

personnel.

Repairs not described in the Operating Instructions provided must be carried out only

directly at the manufacturer's site or by the service organization.

2.2 Intended use

The analyzer is designed to determine the total organic carbon in ultrapure water

applications that meet the following conditions:

• Conductivity < 10 µS/cm

• pH range: neutral

Use of the device for any purpose other than that described, poses a threat to the safety of

people and of the entire measuring system and is therefore not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Workplace safety

As the user, you are responsible for complying with the following safety conditions:

• Installation guidelines

• Local standards and regulations

Electromagnetic compatibility

• The product has been tested for electromagnetic compatibility in accordance with the

applicable international standards for industrial applications.

• The electromagnetic compatibility indicated applies only to a product that has been

connected in accordance with these Operating Instructions.

2.4 Operational safety

Before commissioning the entire measuring point:

1. Verify that all connections are correct.

2. Ensure that electrical cables and hose connections are undamaged.

3. Do not operate damaged products, and protect them against unintentional operation.

4. Label damaged products as defective.

During operation:

‣If faults cannot be rectified:

products must be taken out of service and protected against unintentional operation.

Basic safety instructions TOC Analyzer CA78

6 Endress+Hauser

2.5 Product safety

2.5.1 State-of-the-art technology

The product is designed to meet state-of-the-art safety requirements, has been tested, and

left the factory in a condition in which it is safe to operate. The relevant regulations and

international standards have been observed.

2.5.2 IT security

We only provide a warranty if the device is installed and used as described in the

Operating Instructions. The device is equipped with security mechanisms to protect it

against any inadvertent changes to the device settings.

IT security measures in line with operators' security standards and designed to provide

additional protection for the device and device data transfer must be implemented by the

operators themselves.

TOC Analyzer CA78 Incoming acceptance and product identification

Endress+Hauser 7

3 Incoming acceptance and product

identification

3.1 Incoming acceptance

1. Verify that the packaging is undamaged.

 Notify the supplier of any damage to the packaging.

Keep the damaged packaging until the issue has been resolved.

2. Verify that the contents are undamaged.

 Notify the supplier of any damage to the delivery contents.

Keep the damaged goods until the issue has been resolved.

3. Check that the delivery is complete and nothing is missing.

 Compare the shipping documents with your order.

4. Pack the product for storage and transportation in such a way that it is protected

against impact and moisture.

 The original packaging offers the best protection.

Make sure to comply with the permitted ambient conditions.

If you have any questions, please contact your supplier or your local Sales Center.

3.2 Product identification

3.2.1 Nameplate

The nameplate provides you with the following information on your device:

• Manufacturer identification

• Order code (device version)

• Serial number

• Extended order code

• Power supply

• Degree of protection

• (Permitted) ambient conditions

‣Compare the information on the nameplate with the order.

3.2.2 Product identification

Product page

www.endress.com/ca78

Interpreting the order code

The order code and serial number of your product can be found in the following locations:

• On the nameplate

• In the delivery papers

Obtaining information on the product

1. Open www.endress.com.

2. Call up the site search (magnifying glass).

3. Enter a valid serial number.

4. Search.

 The product structure is displayed in a popup window.

Incoming acceptance and product identification TOC Analyzer CA78

8 Endress+Hauser

5. Click on the product image in the popup window.

 A new window (Device Viewer) opens. All of the information relating to your

device is displayed in this window as well as the product documentation.

3.2.3 Manufacturer address

Endress+Hauser Conducta GmbH+Co. KG

Dieselstraße 24

D-70839 Gerlingen

3.3 Scope of delivery

The scope of delivery comprises:

• 1 analyzer with the configuration ordered

• 1 installation kit

• 1 certificate of calibration

• 1 x Operating Instructions

‣If you have any queries:

Please contact your supplier or local sales center.

TOC Analyzer CA78 Product description

Endress+Hauser 9

4 Product description

4.1 Product design

A0046933

 1 Product design

1 Main switch

2 USB port

3 Display

4 Analog output 1

5 Analog output 2

6 Housing lock

7 Fluid inlet, sample, UNF ¼ - 28 (order option)

8 Fluid inlet 1, UNF ¼ - 28

9 Fluid inlet 2, UNF ¼ - 28 (order option)

10 Fluid inlet 3, UNF ¼ - 28 (order option)

11 Fluid outlet, waste, UNF ¼ - 28

12 Fan housing with filter mat

13 Cable gland for power supply

Product description TOC Analyzer CA78

10 Endress+Hauser

4.2 Process diagram

6L 2F

L 1F

A0046935

 2 Process diagram

1 Waste

2 Sample

3 Input 1

4 Input 2

5 Input 3

6 Pump

V1 -

Valve 1, valve 2 (order option) and valve 3 (order option)

LF1 -

LF2

Conductivity and temperature sensors

UV UV lamp (12 VDC)

4.3 Socket assignment

4.3.1 Socket assignment (system with a connection socket)

Socket Pin Description

A0046897

1: 4 (0) - 20 mA (GND)

2: 4 (0) - 20 mA (+)

TOC (0 to set limit)

3: 4 (0) - 20 mA (GND)

4: 4 (0) - 20 mA (GND)

Δ conductivity (0 to set limit)

5: Relay

6: Relay

Group error message or limit value overshoot depending on the

selected option

Pin 1/2: Provides an analog signal between 4 and 20 mA for the TOC measured value

between 0 and the limit (to be configured in the Settings menu, Options 1 tab).

Pin 3/4: Provides an analog signal between 4 and 20 mA for the Δ conductivity value

between 0 and the limit in μS/cm (to be configured in the Settings menu, Service 1 tab).

Pin 5/6: Acts as an NO contact if the configured TOC or conductivity limit value is

exceeded in the "analog output" option, or as an NC contact in the option with a group error

message in the event of a power failure, a reaction of the leak, lamp or pressure sensor

and if one of the two conductivity sensors is over range.

The measured value is updated every minute. During a calibration, the last value is

displayed until a new measurement is started.

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