Endress+Hauser HART promass 60 Bedienungsanleitung

promass 60 (HART )

Mass Flow Measuring System

Operating Manual

BA 013D/06/en/12.99

No. 50091878

CV 4.2

Valid as of software version

V4.00.XX (amplifier)

V3.02.XX (communications)

Brief Operating Instructions

With the following instructions, you may configure your measuring instrument quickly

and easily.

HART protocol

Configuration overview →page 25

Switching on the instrument →page 27

Engineering units →page 45

Configuration of outputs

•Current output →page 47

•Frequency output →page 48

More complex applications

require the configuration of additional functions,

for which the following are available:

•Function overview →page 97

•Operating matrices →page 26, 28

•Index →page 101

Status output →page 55

Auxiliary input →page 55

For optimum measuring accuracy

•Zero point adjustment →page 53

•Density calibration →page 54

•Empty pipe detection →page 51

DIP switches

Configuration overview →page 22

Configuration of instrument parameters

•Engineering units (US/SI) →page 22

•Current range (0/4...20 mA) →page 22

•Full scale value (current outp.) →page 22, 38

•Pulse value →page 22, 37

Status output →page 22, 32

Auxiliary input →page 22, 35

Switching on the instrument →page 27

Configuration of display →page 24

Operating mode (mass/volume)

displayed value, units, etc.

For optimum measuring accuracy

•Zero point adjustment →page 35, 39

•Density calibration →page 41

Safety instructions →page 5

Mounting and electrical connection

•Mounting →page 11

•Electrical connection →page 17

Selection of operating mode

→page 21

DIP switches & HART protocol

local display via

Commuwin II DXR 275

Promass 60

2Endress+Hauser

1ContentsContents

1 Safety Instructions . . . . . . . 5

1.1 Correct usage . . . . . . . . . . . 5

1.2 Dangers and notes . . . . . . . . . 5

1.3 Operational safety . . . . . . . . . 5

1.4 Personnel for installation, start-up

and operation . . . . . . . . . . . 6

1.5 Repairs, dangerous chemicals . . . . 6

1.6 Technical improvements . . . . . . . 6

2 Description of the System . . . . 7

2.1 Application . . . . . . . . . . . . 7

2.2 Measuring principle . . . . . . . . . 7

2.3 The Promass 60 measuring system . . 9

3 Mounting and Installation . . . 11

3.1 General information . . . . . . . . . 11

3.2 Transport to the measuring point

(DN 40...100) . . . . . . . . . . . 12

3.3 Mounting . . . . . . . . . . . . . 13

3.4 Rotating the transmitter housing

and local display . . . . . . . . . . 16

4 Electrical Connection . . . . . 17

4.1 General information . . . . . . . . . 17

4.2 Connecting the transmitter . . . . . . 17

4.3 Connecting the remote version . . . . 19

4.4 Connecting HART Handheld DXR 275 . 20

4.5 Connecting Commubox FXA 191

(Commuwin II) . . . . . . . . . . . 20

5 Operation . . . . . . . . . . 21

5.1 Selection of operating mode

(DIP switches/display, HART) . . . . . 21

5.2 Configuration with DIP switches . . . . 22

5.3 Configuration with the local display . . . 23

5.4 Configuration with the HART protocol . . 25

5.5 Commissioning . . . . . . . . . . 27

6 Function Description . . . . . 31

6.1 DIP switch functions . . . . . . . . 31

6.2 Local display functions . . . . . . . 39

6.3 HART protocol functions . . . . . . . 43

7 Diagnosis and Trouble-shooting . 59

7.1 Response of the measuring system

on error . . . . . . . . . . . . . 59

7.2 Trouble-shooting instructions

(operation via DIP switch) . . . . . . 61

7.3 Trouble-shooting instructions

(operation via HART protocol) . . . . . 62

7.4 Error, alarm and status messages . . . 63

7.5 Replacing the transmitter electronics . . 68

7.6 Replacing the fuse . . . . . . . . . 69

8 Dimensions . . . . . . . . . . 71

8.1 Dimensions Promass 60 A . . . . 71

8.2 Dimensions Promass 60 I . . . . . . 73

8.3 Dimensions Promass 60 M . . . . . 74

8.4 Dimensions Promass 60 M

(high pressure) . . . . . . . . . . 75

8.5 Dimensions Promass 60 M

(without process connections) . . . . 76

8.6 Dimensions Promass 60 F . . . . . . 77

8.7 Dimensions of process connections

Promass 60 I, M, F . . . . . . . . . 78

8.8 Dimensions of purge connections

(pressure vessel monitoring) . . . . 85

9 Technical Data . . . . . . . . . 87

10 Functions at a Glance . . . . . . 97

11 Index . . . . . . . . . . . . 101

Promass 60 1 Contents

Endress+Hauser 3

Registered Trademarks

HART 

Registered trademark of HART Communication Foundation, Austin, USA

KALREZ 

Registered trademark of E.I. Du Pont de Nemours & Co., Wilmington, USA

SWAGELOK 

Registered trademark of Swagelok & Co., Solon, USA

TRI-CLAMP 

Registered trademark of Ladish & Co., Inc. Kenosha, USA

VITON 

Registered trademark of E.I. Du Point de Nemours & Co., Wilmington, USA

1 Contents Promass 60

4Endress+Hauser

1 Safety Instructions

1.1 Correct usage

•The Promass 60 is only to be used for measuring the mass flow rate of liquids and

gases. At the same time, the system also measures fluid density and thus allows

calculation of volume flow.

•The manufacturer assumes no liability for damage caused by incorrect use of the

instrument.

•Instruments which are used in the explosion hazardous area are supplied with a

separate “Ex documentation”, which is an integral part of this Operating Manual.

The instructions and connected loads provided in this supplement must absolutely

be observed. An appropriate icon is shown on the front page of the Ex documenta-

tion according to the approval given and the test centre.

1.21.2 Dangers and notes

All instruments are designed to meet state-of-the-art safety requirements. They have

been tested, and have left the works in an operationally perfectly safe condition.

The devices were developed according to EN 61010 “Protection Measures for

Electronic Equipment for Measurement, Control, Regulation and Laboratory

Procedures”). A hazardous situation may occur if the flowmeter is not used for

the purpose it was designed for or is used incorrectly. Please carefully note the

information provided in this Operating Manual indicated by the following pictograms:

Warning!

A “warning” indicates actions or procedures which, if not performed correctly,

may lead to personal injury or a safety hazard.

Please strictly observe the instructions supplied and proceed carefully.

Caution!

A “caution” indicates actions or procedures which, if not performed correctly,

may lead to faulty operations or the destruction of the instrument.

Please strictly observe the respective instructions.

Note!

A “note” indicates actions or procedures which, if not performed correctly,

may indirectly affect operations or lead to an unexpected instrument

response.

1.31.3 Operational safety

•The Promass 60 measuring system fulfils all general requirements for electromag-

netic compatibility (EMC) according to EN 50081 Part 1 and 2 / EN 50082 Part 1

and 2 as well as the NAMUR recommendations.

•Extensive self-monitoring of the measuring system gives operational safety.

Any errors which may occur are given at the configured status output, e.g. power

failure, system error, etc.

•On power failure, all data of the measuring system are safely stored in the EEPROM

(no batteries required).

Promass 60 1 Safety Instructions

Endress+Hauser 5

1.41.4 Personnel for installation, start-up and operation

•Mounting, electrical installation, start-up and maintenance of the instrument may

only be carried out by trained personnel authorized by the operator of the facility.

Personnel must absolutely and without fail read and understand this Operating

Manual before carrying out its instructions.

•The instrument may only be operated by personnel who are authorized and trained

by the operator of the facility. All instructions in this Manual are to be observed

without fail.

•In case of corrosive fluids, the resistance of the material of all wetted parts

such as measuring tubes, gaskets, and process connections is to be verified.

This also applies to fluids used to clean the Promass sensor (for wetted parts

materials →see page 92). Endress+Hauser will be glad to provide information

and help.

•Please observe all provisions valid for your country and pertaining to the opening

and repairing of electrical devices.

•The installer has to make sure that the measuring system is correctly wired

according to the wiring diagrams. The measuring system is to be grounded.

1.51.5 Repairs, dangerous chemicals

The following procedures must be carried out before a Promass 60 flowmeter is sent

to Endress+Hauser for repair:

•A note must always be enclosed with the instrument, containing a description of the

fault, the application, and the chemical and physical properties of the product

being measured.

•Remove all residue which may be present. Pay special attention to the gasket

grooves and crevices where fluid may be present. This is especially important if the

fluid is dangerous to health, e.g. corrosive, poisonous, carcinogenic, radioactive,

etc.

•No instrument should be returned to us without all dangerous material being

removed first, e.g. in scratches or diffused through plastic.

Incomplete cleaning of the instrument may result in waste disposal or cause harm to

personnel (burns, etc.). Any costs arising from this will be charged to the owner of the

instrument.

1.6 Technical improvements

The manufacturer reserves the right to modify technical data without prior notice.

Your local E+H Sales Office will supply you with all current information and any

updates to this Operating Manual.

Danger from electric shock!

With the housing cover removed, protection against accidental contact

is no longer present.

Components with high voltages are exposed below the local display (danger from

electric shock). When programming according to section 5.3, avoid any contact

with the electronic components which lie below the local display, and do not use

any electrically conductive object to depress the programming keys.

1 Safety Instructions Promass 60

6Endress+Hauser

2 Description of the System

2.1 Application

The Promass 60 measuring system measures the mass and volume flow of fluids

having widely differing characteristics:

•Chocolate, condensed milk, syrup

•Oils, fats

•Acids, alkalis

•Varnishes, paints

•Suspensions

•Pharmaceuticals, catalytic converters, inhibitors

•Gases, etc.

The Promass 60 is used wherever mass flow measurement is of critical importance:

•Mixing and batching of various raw materials

•Controlling of processes

•Measurement of fluids with quickly changing densities

•Control and monitoring of product quality

The advantages of this measurement process are demonstrated by its successful use

in food processing, the pharmaceutical industry, the chemical and petrochemical

industries, waste disposal, energy production, etc.

2.22.2 Measuring principle

The measuring principle is based on the controlled generation of Coriolis forces.

These forces are always present when both translational (straight line) and angular

(rotational) movement occur simultaneously.

FC= 2 ⋅∆m (ωx v)

FC= Coriolis force

∆m = mass of moving body

ω= angular velocity

v = radial velocity in a rotating or oscillating system

The amplitude of the Coriolis force depends on the moving mass ∆m, its velocity in

the system v and therefore its mass flow.

→→

→

ωω

∆∆

Schematic diagram of a measuring tube

ba013y02

Fig. 1:

Coriolis forces in the Promass

measuring tubes

Promass 60 2 Description of the System

Endress+Hauser 7

The Promass uses an oscillation instead

of a constant angular velocity ωand two

parallel measuring tubes (Promass M

and F), with fluid flowing through them,

are made to oscillate in antiphase so that

they act like a tuning fork.

The Coriolis forces produced at the

measuring tubes cause a phase shift in

the tube oscillation (see Fig. 2):

•When there is zero flow, i.e. with the

fluid standing still, both tubes oscillate

in phase (1).

•When there is mass flow, the tube

oscillation is decelerated at the inlet

(2) and accelerated at the outlet (3).

As the mass flow rate increases, the

phase difference also increases (A-B).

The oscillations of the measuring tubes

are determined using electrodynamic

sensors at the inlet and outlet.

Unlike Promass M and F, Promass A

and I only has a single measuring tube.

However, the measuring principle and

function of all sensors are identical.

The operating principle is independent

of temperature, pressure, viscosity,

conductivity or flow profile.

Density measurement

The measuring tubes are always made to oscillate at their resonant frequency.

This excitation frequency adjusts automatically as soon as the mass, and therefore

the density, of the oscillating system changes (measuring tubes and fluid).

The resonant frequency is thus a function of the density of the fluid and enables the

microprocessor to produce a density signal.

Temperature measurement

The temperature of the measuring tubes is determined and used to compensate for

temperature effects. The signal produced is a function of the product temperature.

→

ba013y04 ba013y03

Two tube system

⋅

Fig. 2:

Phase shift of tube vibration with

mass flow.

Balanced Measuring

System

Two-tube system

(Promass M, F)

The system balance is ensured

by the two measuring tubes

vibrating in antiphase.

Single tube system

(Promass A, I)

For single tube systems, other

design solutions are necessary

for system balance than for two-

tube systems.

Promass A:

For Promass A, an internal

reference mass is used for this

purpose.

Promass I:

For Promass I, the system

balance necessary for flawless

measurement is generated by

exciting an eccentrically located,

counter-oscillating pendulum

mass.

This TMBTM (Torsion Mode

Balanced) system is patented

and guarantees accurate meas-

urement, also with changing

process and ambient conditions.

The installation of Promass I is

for this reason just as easy as

with two-tube systems! Special

fastening measures before and

after the meter are therefore not

necessary.

∆t =∆ϕ

2 ⋅π⋅f ≈m

2 Description of the System Promass 60

8Endress+Hauser

2.3 The Promass 60 measuring system

The Promass 60 measuring system is mechanically and electronically designed for

maximum flexibility with the transmitters and sensors being combined in any variation.

The measuring system consists of:

•Transmitter: Promass 60

•Sensor: Promass A, I, M or F

Caution!

The Promass 60 measuring system is available with various Ex approvals.

Your E+H representative will be pleased to supply information on the approvals

available at present.

All Ex information and specifications are included in a separate documentation which

can be sent by E+H on request.

ba013y05

Sensor Transmitter

Promass 60

Without onsite operation

(Blind version)

With onsite operation

With wall mounting

(Remote version)

•Compact version

•Remote version (up to 20 meters)

ADN 1... 4: For very small flow quantities, single tube system in SS or Alloy C-22

IDN 8... 50: Single straight tube system (titanium), completely welded version

MDN 8... 80: Two straight measuring tubes (titanium), containment vessel up to 100 bar

DN 8... 25: High pressure version, system pressure up to 350 bar

FDN 8...100: Two slightly curved measuring tubes in SS or Alloy C-22 (only for DN 8...80),

completely welded version

Technical data: see page 87

Fig. 3:

Promass 60 measuring system

Promass 60 2 Description of the System

Endress+Hauser 9

2 Description of the System Promass 60

10 Endress+Hauser

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