Endress+Hauser Micropilot S FMR531 Bedienungsanleitung

BA207F/00/en/04.09

71093754

Valid as of software version

V 01.03.00 (amplifier)

V 01.03.00 (communication)

Operating Instructions

Micropilot S FMR531

Level-Radar

HART/4...20 mA

Brief overview Micropilot S FMR531 with HART/4...20 mA

2Endress + Hauser

Brief overview

For quick and simple commissioning:

Safety Instructions →Page 6 ff.

Explanation of the warning symbols

You can find special instructions at the appropriate position in the chapter in

question. The positions are indicated with the icons Warning #, Caution "and

Note!.

Installation →Page 12 ff.

The steps for installing the device and installation conditions (e.g. dimensions)

can be found here.

Wiring →Page 24 ff.

The device is virtually completely wired on delivery.

Display and Operating Elements →Page 32 ff.

An overview of the position of the display and operating elements can be found

here.

Commissioning via Display VU331 →Page 43 ff.

In the "Commissioning" section, you learn how to switch on the device and

check the functioning.

Commissioning via Operating Software FieldCare →Page 61 ff.

In the "Commissioning" section, you learn how to switch on the device and

check the functioning.

Additional information on the operation of FieldCare can be found in the

operating instructions BA217F/00.

Fault Tracking / Trouble Shooting →Page 70 ff.

If faults occur during operation, use the checklist to localise the cause.

Here you can find measures you can take yourself to take remedial action

against the fault.

Index →Page 96 ff.

You can find important terms and keywords on the individual sections here.

Use the keyword index to find quickly and efficiently the information you need.

Micropilot S FMR531 with HART/4...20 mA Brief overview

Endress + Hauser 3

Brief operating instructions

L00-FMR53xxx-19-00-00-en-013

!Note!

This operating manual explains the installation and initial start-up for the level transmitter

measuring device. All functions that are required for a typical measuring task are taken into account

here.

In addition, the Micropilot S provides many other functions that are not included in this operating

manual, such as optimising the measuring point and converting the measured values.

An overview of all device functions can be found on page 88.

An extensive description of all device functions can be found in BA217F - "Description of the

instrument functions" on the enclosed CD-ROM.

Operating Instructions can also be found on our homepage: www.endress.com

… …

KA 161F/00/a2/12.01

52006294

- flat

ceiling

- stilling

well

…

- unknown

- <1.9

- 1.9 … 4

- 4 … 10

- >10

- standard

- calm

surface

- add. agitator

…

input E

(see sketch) input F

(see sketch) only for

bypass +

stilling well

- ok

- too small

- too big

- unknown

- manual

displayed

(see sketch)

D and L are confirm

or specify

range

suggestion

000

measured value

Group

selection

basic setup

safety settings

mounting

calibr.

display

linearisation

extended calibr.

output

system

parameters

092

language

diagnostics

0A0

present

error

002

tank

shape

004

process

cond.

005

empty

calibr.

006

full

calibr.

007

pipe

diameter

008

dist./

meas value

009

history

reset

051

check

distance

003

medium

property

052

range of

mapping

053

start

mapping

008

dist./

meas value

flange:

referencepoint

ofmeasurement

- envel. curve

- incl. FAC

- incl. cust. map

- single curve

- cyclic

= 100: unlocked

100: locked≠

09A

plot settings

09B

recording

curve

0A1

error

0A4

unlock

parameter

- dip table

- auto correct.

030

tank

gauging

033

dip table

mode

034/035

dip table

555 = History Reset

(333 = reset customer parameters)

0A3

reset

basic setup

dip table offsetfirst point corrects

further points correct linearity

history reset (= 555)

Contrast: +or +

Micropilot S - Quick Setup

Brief overview Micropilot S FMR531 with HART/4...20 mA

4Endress + Hauser

Micropilot S FMR531 with HART/4...20 mA Table of Contents

Endress + Hauser 5

Table of Contents

1 Safety instructions . . . . . . . . . . . . . . . . 6

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 Installation, commissioning and operation . . . . . . . . 6

1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4 Notes on safety conventions and symbols . . . . . . . . . 7

2 Identification . . . . . . . . . . . . . . . . . . . . 8

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . 11

2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 11

3 Mounting . . . . . . . . . . . . . . . . . . . . . . 12

3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 12

3.2 Incoming acceptance, transport, storage . . . . . . . . . 13

3.3 Installation Conditions . . . . . . . . . . . . . . . . . . . . . . 14

3.4 Installation instructions . . . . . . . . . . . . . . . . . . . . . 20

3.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 23

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 24

4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 24

4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 26

4.3 Recommended connection . . . . . . . . . . . . . . . . . . 29

4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 29

4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 29

5 Operation . . . . . . . . . . . . . . . . . . . . . . 30

5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 30

5.2 Display and operating elements . . . . . . . . . . . . . . . 32

5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.4 Display and acknowledging error messages . . . . . . 38

5.5 HART communication . . . . . . . . . . . . . . . . . . . . . . 39

6 Commissioning. . . . . . . . . . . . . . . . . . 40

6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.2 Switching on the measuring device . . . . . . . . . . . . 40

6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.4 Basic Setup with the VU331 . . . . . . . . . . . . . . . . . 43

6.5 Mounting calibration with VU331 . . . . . . . . . . . . . 51

6.6 Basic Setup with FieldCare . . . . . . . . . . . . . . . . . . 61

6.7 Mounting calibration with FieldCare . . . . . . . . . . . 65

7 Maintenance. . . . . . . . . . . . . . . . . . . . 67

8 Accessories. . . . . . . . . . . . . . . . . . . . . 68

9 Trouble-shooting . . . . . . . . . . . . . . . . 70

9.1 Trouble-shooting instructions . . . . . . . . . . . . . . . . 70

9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 71

9.3 Application errors . . . . . . . . . . . . . . . . . . . . . . . . . 73

9.4 Orientation of the Micropilot . . . . . . . . . . . . . . . . . 75

9.5 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

9.6 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

9.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

9.8 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

9.9 Contact addresses of Endress+Hauser . . . . . . . . . . . 81

10 Technical data . . . . . . . . . . . . . . . . . . . 82

10.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 82

11 Appendix. . . . . . . . . . . . . . . . . . . . . . . 88

11.1 Operating menu HART (Display modul), FieldCare . 88

11.2 Description of functions . . . . . . . . . . . . . . . . . . . . . 90

11.3 Function and system design . . . . . . . . . . . . . . . . . . 90

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Safety instructions Micropilot S FMR531 with HART/4...20 mA

6Endress + Hauser

1 Safety instructions

1.1 Designated use

The Micropilot S FMR531 is a compact radar level transmitter for the continuous, contactless

measurement of liquids. The device can also be freely mounted outside closed metal vessels because

of its operating frequency of about 6 GHz and a maximum radiated pulsed energy of 1mW (average

power output 1 μW). Operation is completely harmless to humans and animals.

1.2 Installation, commissioning and operation

The Micropilot S has been designed to operate safely in accordance with current technical, safety

and EU standards. If installed incorrectly or used for applications for which it is not intended,

however, it is possible that application-related dangers may arise, e.g. product overflow due to

incorrect installation or calibration. For this reason, the instrument must be installed, connected,

operated and maintained according to the instructions in this manual: personnel must be authorised

and suitably qualified. The manual must have been read and understood, and the instructions

followed. Modifications and repairs to the device are permissible only when they are expressly

approved in the manual.

1.3 Operational safety

Hazardous areas

Measuring systems for use in hazardous environments are accompanied by separate "Ex

documentation", which is an integral part of this Operating Manual. Strict compliance with the

installation instructions and ratings as stated in this supplementary documentation is mandatory.

• Ensure that all personnel are suitably qualified.

• Observe the specifications in the certificate as well as national and local regulations.

FCC-approval

This device complies with part 15 of the FCC Rules. Operation is subject to the following two

conditions: (1) This device may not cause harmful interference, and (2) this device must accept any

interference received, including interference that may cause undesired operation.

"Caution!

Changes or modifications not expressly approved by the part responsible for compliance could void

the user’s authority to operate the equipment.

Micropilot S FMR531 with HART/4...20 mA Safety instructions

Endress + Hauser 7

1.4 Notes on safety conventions and symbols

In order to highlight safety-relevant or alternative operating procedures in the manual, the following

conventions have been used, each indicated by a corresponding symbol in the margin.

Safety conventions

#Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to personal

injury, a safety hazard or destruction of the instrument

"Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to personal

injury or incorrect functioning of the instrument

!Note!

A note highlights actions or procedures which, if not performed correctly, may indirectly affect

operation or may lead to an instrument response which is not planned

Explosion protection

0Device certified for use in explosion hazardous area

If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous

area

-Explosion hazardous area

Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring

entering areas with the designation “explosion hazardous areas” must conform with the stated type

of protection.

.Safe area (non-explosion hazardous area)

Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in

safe areas still require a certificate if their outputs run into explosion hazardous areas

Electrical symbols

%Direct voltage

A terminal to which or from which a direct current or voltage may be applied or supplied

&Alternating voltage

A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or

supplied

)Grounded terminal

A grounded terminal, which as far as the operator is concerned, is already grounded by means of an

earth grounding system

*Protective grounding (earth) terminal

A terminal which must be connected to earth ground prior to making any other connection to the

equipment

+Equipotential connection (earth bonding)

A connection made to the plant grounding system which may be of type e.g. neutral star or

equipotential line according to national or company practice

Temperature resistance of the connection cables

States, that the connection cables must be resistant to a temperature of at least 85 °C.

t >85°C

Identification Micropilot S FMR531 with HART/4...20 mA

8Endress + Hauser

2 Identification

2.1 Device designation

2.1.1 Nameplate

The following technical data are given on the instrument nameplate:

L00-FMR53xxx-18-00-00-en-003

Fig. 1: Information on the nameplate of the Micropilot S FMR531 (example)

L00-FMR53xxx-18-00-00-en-004

Fig. 2: Information on the NMi type plate for custody transfer applications of the

Micropilot S FMR531 (example)

L00-FMR53xxx-18-00-00-en-005

Fig. 3: Information on the PTB type plate for custody transfer applications of the

Micropilot S FMR531 (example)

ENDRESS+HAUSER

Ser.-No.:

Order Code:

MICROPILOT S

U: 16...30 VDC

TA > 70°C:

4...20 mA / 16...30 VDC

Dat./Insp.:

D00676-F

x=if modification

see sep. label

0032

0560

Made in Germany 79689 Maulburg

PN max.

Antenne max. °C

Messbereich

Anschlusswerte u.Temp.-Klasse siehe/

Connection values and temp.-classific.see

Measuring range max.

t >85°C

XXXXXXXXXXX

XXXXXX

PTB 00 ATEX

II1/2 G EEx ia IIC T6...T3

Order No

(see Order Information)

Registration No

ATEX

Safety information

max. measuring range

in tank Degree of protection

measuring range

max permissible

temperature

on the antenna

ENDRESS+HAUSER

MICROPILOT S FMR

Hersteller / Producer :

Zert.Messbereich/Cert.Measuring range

Umgeb./Environm.

bis

to min max

von

from

Baujahr

Year of constr.

Zertifikat-Nr.

Certification no.

m°C

D00748-C

Tank-Nr.

Tank-no.

Tankreferenzhöhe

Tank reference height m

T7480

Certification no

Certificated

Measuring range from ... to ... min. environment temperature max. environment temperature

Year of construction Tank reference height Tank-no.

ENDRESS+HAUSER

MICROPILOT S FMR

Hersteller / Producer :

Tank-Nr.

Tank-no.

Baujahr

Year of constr.

Tankreferenzhöhe

Tank reference height

D00549-B

Zert.Messbereich/Cert.Measuring range

Umgeb./Environm.

bis

to min max

von

from

m°C

4.413

01.06

Certificated

Measuring range from ... to ... min. environment temperature max. environment temperature

Year of construction Tank reference height Tank-no.

Approval number

Year and month

of type approval

Micropilot S FMR531 with HART/4...20 mA Identification

Endress + Hauser 9

2.1.2 Ordering structure

This overview does not mark options which are mutually exclusive.

10 Approval: Basic weight

A Non-hazardous area 7.1 kg

1 ATEX II 1/2G EEx ia IIC T6

6 ATEX II 1/2G EEx ia IIC T6, WHG

G ATEX II 3G EEx nA II T6

I NEPSI Ex ia IIC T6 (in preparation)

S FM IS Cl.I Div.1 Gr. A-D

U CSA IS Cl.I Div.1 Gr. A-D

KTIIS ExiaIICT3

LTIIS ExiaIICT6

Y Special version

20 Antenna; Inactive length: Additional weight

H PTFE antistatic 390mm/15", fully insul.; nozzle height max 100mm/4"

J PTFE antistatic 540mm/21", fully insul.; nozzle height max 250mm/10" 0.4 kg

E PTFE 390mm/15", fully insulated; nozzle height max 100mm/4"

F PTFE 540mm/21", fully insulated; nozzle height max 250mm/10" 0.4 kg

Y Special version

30 Process connection: Additional weight

-- Clamp-connections --

TEJ Tri-Clamp ISO2852 DN40-51 (2"), 316L

TLJ Tri-Clamp ISO2852 DN70-76.1 (3"), 316L 0.4 kg

-- EN-Flanges --

CFJ DN50 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C) 2.9 kg

CFK DN50 PN10/16, PTFE >316L flange EN1092-1 (DIN2527) 3.0 kg

CMJ DN80 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C) 4.8 kg

CNJ DN80 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C) 5.9 kg

CMK DN80 PN10/16, PTFE >316L flange EN1092-1 (DIN2527) 4.9 kg

CQJ DN100 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C) 5.8 kg

CQK DN100 PN10/16, PTFE >316L flange EN1092-1 (DIN2527) 5.9 kg

CWJ DN150 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C) 10.6 kg

CWK DN150 PN10/16, PTFE >316L flange EN1092-1 (DIN2527) 10.8 kg

-- ANSI-Flanges --

AEJ 2" 150lbs RF, 316/316L flange ANSI B16.5 2.4 kg

AEK 2" 150lbs, PTFE >316/316L flange ANSI B16.5 2.5 kg

ALJ 3" 150lbs RF, 316/316L flange ANSI B16.5 5.0 kg

AMJ 3" 300lbs RF, 316/316L flange ANSI B16.5 6.8 kg

ALK 3" 150lbs, PTFE >316/316L flange ANSI B16.5 5.1 kg

APJ 4" 150lbs RF, 316/316L flange ANSI B16.5 7.0 kg

AQJ 4" 300lbs RF, 316/316L flange ANSI B16.5 11.5 kg

APK 4" 150lbs, PTFE >316/316L flange ANSI B16.5 7.1 kg

AVJ 6" 150lbs RF, 316/316L flange ANSI B16.5 11.3 kg

AVK 6" 150lbs, PTFE >316/316L flange ANSI B16.5 11.5 kg

-- JIS-Flanges --

KEJ 10K 50 RF, 316L flange JIS B2238 2.1 kg

KEK 10K 50, PTFE >316L flange JIS B2238 2.2 kg

KLJ 10K 80 RF, 316L flange JIS B2238 3.4 kg

KLK 10K 80, PTFE >316L flange JIS B2238 3.5 kg

KPJ 10K 100 RF, 316L flange JIS B2238 4.5 kg

KPK 10K 100, PTFE >316L flange JIS B2238

KVJ 10K 150 RF, 316L flange JIS B2238 9.9 kg

KVK 10K 150, PTFE >316L flange JIS B2238 10.1 kg

YY9 Special version

40 Output; Operation:

A 4-20mA HART; 4-line display VU331, envelope curve display on site

Y Special version

50 Housing:

C T12 Alu, coated. IP65 NEMA4X, separate conn. compartment

Y Special version

FMR531- Product designation (Part 1)

Identification Micropilot S FMR531 with HART/4...20 mA

10 Endress + Hauser

60 Cable entry:

2GlandM20

3ThreadG1/2

4 Thread NPT1/2

9 Special version

70 Weight + measure approval:

A NMi + PTB (<1mm) type approval

F NMi witnessed initial verificat. (<1mm) type approval

G PTB witnessed initial verificat. (<1mm) type approval

R Not selected; Inventory control version (3mm)

Y Special version

80 Additional option:

A Basic version

S GL/ABS marine certificate

Y Special version

FMR531- Complete product designation

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