Endress+Hauser Proline Prosonic Flow 93T Portable Bedienungsanleitung

KA00034D/06/EN/13.11

71136632

Brief Operating Instructions

Proline Prosonic Flow 93T Portable

Portable ultrasonic flow measuring system

These Brief Operating Instructions are not intended to replace the

Operating Instructions provided in the scope of supply.

Detailed information is provided in the Operating Instructions and

the additional documentation on the CD-ROM supplied.

The complete device documentation consists of:

• These Brief Operating Instructions

• Depending on the device version:

– Operating Instructions and the Description of Device Functions

– Approvals and safety certificates

– Special safety instructions in accordance with the approvals for

the device (e.g. explosion protection, pressure equipment

directive, etc.)

– Additional device-specific information

Table of contents Proline Prosonic Flow 93T Portable

2Endress+Hauser

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Installation, commissioning and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.4 Safety conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Preparatory steps prior to installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Determining the necessary installation distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4 Connecting and switching on the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.5 Determining the installation distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.6 Mechanical preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.7 Installing Prosonic Flow P (DN 15 to 65 / ½ to 2½") . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.8 Installing Prosonic Flow P (DN 50 to 4000 / 2 to 160") (Clamp On) . . . . . . . . . . . . . . 19

2.9 Post-installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.1 Charging the NiMH storage battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.2 Connecting the connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.3 Post-connection check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.1 Switching on the measuring device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.3 Navigating within the function matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.4 Calling the Commissioning Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Proline Prosonic Flow 93T Portable Safety instructions

Endress+Hauser 3

1 Safety instructions

1.1 Designated use

• The measuring device described in these Operating Instructions is to be used only for

measuring the flow rate of liquids in closed pipes, e.g.:

– Acids, alkalis, paints, oils

– Liquid gas

– Ultrapure water with low conductivity, water, wastewater

•

s well as measuring the volume flow, the sound velocity of the fluid is also always measured.

Different fluids can be distinguished or the fluid quality can be monitored.

• The designated operation of the measuring device is battery operation without connection to

the charger.

• The transmitter having the ingress protection IP 40 is intended for operation in dry, clean and

non-hazardous environment. Mechanical stresses are to be avoided.

• Any use other than that described here compromises the safety of persons and the entire

measuring system and is, therefore, not permitted.

• The manufacturer is not liable for damage caused by improper or non-designated use.

1.2 Installation, commissioning and operation

• The measuring device must only be installed, connected, commissioned and maintained by

qualified and authorized specialists (e.g. electrical technicians) in full compliance with the

instructions in these Brief Operating Instructions, the applicable norms, legal regulations and

certificates (depending on the application).

• The specialists must have read and understood these Brief Operating Instructions and must

follow the instructions they contain. If you are unclear on anything in these Brief Operating

Instructions, you must read the Operating Instructions (on the CD-ROM). The Operating

Instructions provide detailed information on the measuring device.

• The measuring device may only be modified if such work is expressly permitted in the

Operating Instructions (on the CD-ROM).

• Repairs may only be performed if a genuine spare parts kit is available and this repair work is

expressly permitted.

• If performing welding work on the piping, the welding unit may not be grounded by means

of the measuring device.

Safety instructions Proline Prosonic Flow 93T Portable

4Endress+Hauser

1.3 Operational safety

• The measuring device is designed to meet state-of-the-art safety requirements, has been

tested, and left the factory in a condition in which it is safe to operate. Relevant regulations

and standards have been observed.

• The manufacturer reserves the right to modify technical data without prior notice. Your

Endress+Hauser distributor will supply you with current information and updates to these

Operating Instructions.

• The information on the warning notices, nameplates and connection diagrams affixed to the

device must be observed. These contain important data on the permitted operating conditions,

the range of application of the device and information on the materials used.

• If the device is not used at atmospheric temperatures, compliance with the relevant marginal

conditions as specified in the device documentation supplied (on CD-ROM) is mandatory.

• The device must be wired as specified in the wiring and connection diagrams.

Interconnection must be permitted.

• When hot fluids pass through the measuring tube, the surface temperature of the housing

increases. In the case of the sensor, in particular, users should expect temperatures that can

be close to the fluid temperature. If the temperature of the fluid is high, implement sufficient

measures to prevent burning or scalding.

• Endress+Hauser will be happy to assist in clarifying any questions on approvals, their

application and implementation.

1.4 Safety conventions

#Warning!

“Warning” indicates an action or procedure which, if not performed correctly, can result in

injury or a safety hazard. Comply strictly with the instructions and proceed with care.

"Caution!

“Caution” indicates an action or procedure which, if not performed correctly, can result in

incorrect operation or destruction of the device. Comply strictly with the instructions.

!Note!

"Note" indicates an action or procedure which, if not performed correctly, can have an indirect

effect on operation or trigger an unexpected response on the part of the device.

Proline Prosonic Flow 93T Portable Installation

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2 Installation

2.1 Installation conditions

2.1.1 Dimensions

For the dimensions of the measuring device, see the associated Technical Information on the

CD-ROM.

Mounting location

Correct flow measurement is possible only if the pipe is full. Entrained air or gas forming in the

pipe can result in an increase in measuring errors. For this reason avoid the following mounting

locations in the pipe:

• Highest point of a pipeline. Risk of air accumulating.

• Directly upstream of a free pipe outlet in a vertical pipeline.

0001103

Installation Proline Prosonic Flow 93T Portable

6Endress+Hauser

Orientation

Vertical

Recommended orientation with upward direction of flow (View A). With this orientation,

entrained solids will sink and gases will rise away from the sensor when the fluid is stagnant.

The piping can be completely drained and protected against solids buildup.

Horizontal

In the recommended installation range in a horizontal installation position (View B), gas and air

collections at the pipe cover and problematic deposits at the bottom of the pipe have a smaller

influence on measurement.

A0001105

Fig. 1: Recommended orientation and recommended installation range

A Recommended orientation with upward direction of flow

B Recommended installation range with horizontal orientation

C Recommended installation range max. 120°

Proline Prosonic Flow 93T Portable Installation

Endress+Hauser 7

Inlet and outlet run

If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc.

Compliance with the following inlet and outlet runs is recommended in order to ensure

measuring accuracy.

0013459

Fig. 2: Inlet and outlet run

1Valve(2/3open)

2 Pump

3 Two pipe bends in different directions

³15xDN

³20xDN

³15xDN

³3xDN

Installation Proline Prosonic Flow 93T Portable

8Endress+Hauser

2.2 Preparatory steps prior to installation

Depending on the conditions specific to the measuring point (e.g. Clamp On, number of

traverses, fluid, etc.), a number of preparatory steps have to be taken before actually installing

the sensors:

1. Using the conditions specific to the measuring point, determine which installation

distances are necessary for installation.

2. Determine the values for the requisite installation distances.

3. Mechanical preparation of the Clamp On holders for the sensors:

– Mount the sensor holder (DN 15 to 65 / ½ to 2½")

– Premount the strapping bands (DN 50 to 200 / 2 to 8") or

(DN 250 to 4000 / 10 to 160")

2.3 Determining the necessary installation distances

The installation distances that are necessary for installation depend on:

• The type of sensor: Prosonic Flow P DN 50 to 4000 (2 to 160") or DN 15 to 65 (½ to 2½")

• Number of traverses

2.4 Connecting and switching on the transmitter

A0011547

Fig. 3: Connecting and switching on the transmitter

1 On/off switch (press switch ≥3 seconds)

2 Charger connection (different adapters are available for the connection)

DN 50 to 4000 (2 to 160") DN 15 to 65 (½ to 2½")

1 traverse 2 traverses 1 traverse 2 traverses

SENSOR DISTANCE SENSOR DISTANCE SENSOR DISTANCE*

WIRE LENGTH POSITION SENSOR POSITION SENSOR*

* In the SENSOR DISTANCE function, the distance is indicated in millimeters. The POSITION SENSOR function displays

the values for using the mounting rail (e.g. A3).

DATA

mA IN

12V DC SERVICE CH-UP CH-DN

mA OUT

Proline Prosonic Flow 93T Portable Installation

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2.5 Determining the installation distances

2.5.1 Running the "Sensor Installation" Quick Setup menu

Calling the Quick Setup

ll the installation distances required for sensor mounting are determined with the Quick Setup.

!Note!

If you are not familiar with the operation of the device →ä28.

1. F → Enter the function matrix (starting with measured value display)

2. P → Select the group QUICK SETUP

F → Confirm selection

3. P → Select the SENSOR INSTALLATION function

F → Confirm selection

4. Intermediate step if configuration is blocked:

P → Enter the code 93 (confirm with F ) and thus enable configuration

5. P → Go to Sensor Installation Quick Setup

6. P → Select YES

F → Confirm selection

7. F → Start Sensor Installation Quick Setup

For subsequent steps, see the following section "Running the Quick Setup for Clamp On type of

mounting".

Installation Proline Prosonic Flow 93T Portable

10 Endress+Hauser

Running the Quick Setup for Clamp On type of mounting

• Only the steps necessary for the type of mounting (Clamp On) are described.

• Enter or select installation-specific values or the values specified here.

• Read off the installation distances necessary for mounting.

Home position

↓

Quick Setup

↓

Setup sensor

↓

Language

Clamp On →Measurement

Sensor type

1 or 2 →Sensor configuration = Number of traverses

Pipe standard

Nominal diameter

Pipe material

Sound velocity pipe

Pipe diameter

Circumference

Wall thickness

Liner Material

Sound Velocity Liner

Liner Thickness

Liquid Installation

distances for

measurement via

one traverse:

Installation

distances for

measurement via

two traverses:

Temperature

Sound velocity liquid

Position sensor →–

Wire length →–

Sensor distance →

No →Other measurement?

↓

Setup sensor

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