Endress+Hauser Proline Prosonic Flow P 500 Gebrauchsanweisung

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Functional Safety Manual

Proline Prosonic Flow P 500

Ultrasonic time-of-flight flowmeter

HART

FY02647D/06/EN/01.21

71510592

2021-05-10

Valid as of version

01.01.zz (Device firmware)

Proline Prosonic Flow P 500 HART Table of contents

Endress+Hauser 3

Table of contents

1 Manufacturer's Declaration .... 4

1.1 Safety-related characteristic values ..... 5

2 About this document ........... 7

2.1 Document function ................... 7

2.2 Using this document .................. 7

2.3 Symbols ............................ 7

2.4 Supplementary device documentation ... 8

3 Permitted device types ......... 9

3.1 SIL label on the nameplate ........... 10

4 Safety function ................ 10

4.1 Definition of the safety function ....... 10

4.2 Restrictions for use in safety-related

applications ........................ 12

5 Use in protective systems ..... 17

5.1 Device behavior during operation ...... 17

5.2 Parameter configuration for safety-

related applications ................. 18

5.3 Proof testing ....................... 26

6 Life cycle ....................... 38

6.1 Requirements for the personnel ....... 38

6.2 Installation ........................ 38

6.3 Commissioning ..................... 38

6.4 Operation ..........................39

6.5 Maintenance ....................... 39

6.6 Repair ............................. 39

6.7 Modification ....................... 39

6.8 Decommissioning ................... 40

7 Appendix ...................... 40

7.1 Structure of the measuring system ..... 40

7.2 Verification or calibration ............ 41

7.3 Notes on the redundant use of multiple

sensors ............................ 41

7.4 Version history ..................... 42

Manufacturer's Declaration Proline Prosonic Flow P 500 HART

4 Endress+Hauser

1 Manufacturer's Declaration

A0045946-EN

Proline Prosonic Flow P 500 HART Manufacturer's Declaration

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1.1 Safety-related characteristic values

General

Device designation and permitted

versions

9P5B (Prosonic Flow P 500)

Order code for "Output; input 1":

Option BA "4-20mA HART"

Order code for "Output; input 2":

All options

Order code for "Output; input 3":

All options

Order code for "Additional approval":

Option LA "SIL"

Safety-related output signal 4 to 20 mA (output; input 1)

Failure current ≤ 3.6 mA or ≥ 21 mA

Assessed measured variable/

function

Volume flow monitoring

Safety function(s) Min., Max., Range

Device type according to IEC

61508-2

 Type A  Type B

Mode  Low Demand Mode  High Demand Mode  Continuous Mode 1)

Valid hardware version (main

electronics)

From delivery date May 10, 2021

Valid firmware version 01.01.zz and higher (HART; from delivery date May 10, 2021)

Safety manual FY02647D

Type of assessment

(only 1 version can be selected)

 Complete HW/SW assessment in the context of development including

FMEDA and change process according to IEC 61508-2, 3

 Assessment of evidence for proven-in-use HW/SW including FMEDA and

change process according to IEC 61508-2, 3

 Analysis of HW/SW field data for evidence of "prior use" according to IEC

61511

 Assessment by FMEDA according to IEC 61508-2 for devices without software

Test documents Development documents, test reports, data sheets

1) No continuous operation as per IEC 61508: 2011 (section 3.5.16)

SIL integrity

Systematic safety integrity  SIL 2 capability  SIL 3 capability

Manufacturer's Declaration Proline Prosonic Flow P 500 HART

6 Endress+Hauser

Hardware safety integrity Single-channel service

(HFT = 0)

 SIL 2 capability  SIL 3 capability

Multi-channel service

(HFT ≥ 1)

 SIL 2 capability  SIL 3 capability

FMEDA

Safety function(s) Min., Max., Range

λDU 1) 268 FIT

λDD 1) 4062 FIT

λSU 1) 2736 FIT

λSD 1) 4605 FIT

SFF - Safe Failure Fraction 97 %

PFDavg for T1 = 1 year 2) (single-channel architecture) 11.8 · 10-4

PFH 1.4 · 10-7

PTC 3) Up to 99 %

MTBFtot 4) 60 years

Diagnostic test interval 5) 30 min

Fault response time 6) 30 s

Recommended test interval T11 year

1) FIT = Failure In Time, number of failures per 109 h

2) Valid for averaged ambient temperatures up to 40 °C (104 °F) in accordance with the general standard for devices

with SIL capability.

3) PTC = Proof Test Coverage (diagnostic coverage achieved by device failure detection during manual proof testing)

4) This value takes into account all failure types of the electronic components as per Siemens SN29500

5) All diagnostic functions are executed at least once during this time. For operation in high demand mode

according to IEC 61508, the safe use of the devices is limited to a safety function demand rate of ≤ 1/50 h.

6) Maximum time between fault detection and fault response.

Note

The measuring device has been developed for use in "Low Demand" and "High Demand" mode.

Explanation

Our in-house quality management system saves information on safety-related systematic errors that will become

known in the future.

Proline Prosonic Flow P 500 HART About this document

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2 About this document

2.1 Document function

The document is part of the Operating Instructions and serves as a reference for application-

specific parameters and notes.

• General information about functional safety: SIL

• General information about SIL is available:

In the Downloads area of the Endress+Hauser website: www.endress.com/SIL

2.2 Using this document

2.2.1 Information on the document structure

Additional information regarding:

• The arrangement of the parameters, along with a short description, according to the

Operation menu, Setup menu, Diagnostics menu: Operating Instructions

• Operating concept: Operating Instructions

2.3 Symbols

2.3.1 Safety symbols

DANGER

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in

serious or fatal injury.

WARNING

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in

serious or fatal injury.

CAUTION

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in

minor or medium injury.

NOTICE

This symbol contains information on procedures and other facts which do not result in

personal injury.

2.3.2 Symbols for certain types of information

Symbol Meaning

Permitted

Procedures, processes or actions that are permitted.

Forbidden

Procedures, processes or actions that are forbidden.

Tip

Indicates additional information.

About this document Proline Prosonic Flow P 500 HART

8 Endress+Hauser

Symbol Meaning

Reference to documentation

Reference to page

Reference to graphic

Notice or individual step to be observed

… Series of steps

Result of a step

A0028662

Operation via local display

A0028663

Operation via operating tool

A0028665

Write-protected parameter

2.3.3 Symbols in graphics

Symbol Meaning

1, 2, 3 ... Item numbers

A, B, C, ... Views

A-A, B-B, C-C, ... Sections

2.4 Supplementary device documentation

For an overview of the scope of the associated Technical Documentation, refer to the

following:

•W@M Device Viewer (www.endress.com/deviceviewer): Enter the serial number from

nameplate

•Endress+Hauser Operations App: Enter the serial number from the nameplate or scan

the 2D matrix code (QR code) on the nameplate

This Special Documentation is available:

In the Download Area of the Endress+Hauser Internet site: www.endress.com →

Downloads

This documentation is an integral part of the following Operating Instructions:

Proline Prosonic Flow P 500 HART Permitted device types

Endress+Hauser 9

Measuring device Documentation code

Prosonic Flow P 500 BA02025D

3 Permitted device types

The details pertaining to functional safety in this manual relate to the device versions listed

below and are valid as of the specified software and hardware versions. Unless otherwise

specified, all subsequent versions can also be used for safety functions. A modification process

according to IEC 61508 is applied for any device modifications.

Feature Designation Option selected

– Order code 9P5B (Prosonic Flow P 500)

000 Mounting type All

010 Approval; transmitter; sensor All

015 Power supply All

020 Output; input 1 1) • Option BA "4-20mA HART"

• Option CA "4-20mA HART Ex-i passive"

• Option CC "4-20mA HART Ex-i active"

021 Output; input 2 All

022 Output; input 3 All

030 Display; Operation All

035 Integrated ISEM electronics All

041 Transmitter housing All

050 Electrical connection All

060 sensor version All

065 Process temperature All

066 Cables All

070 Installation set All

480 Device model All

500 Display operating language All

520 Sensor option All

530 Customer-specific configuration All

540 Application package All

570 Service All

580 Test, certificate All

590 Additional approval LA (= SIL) 2)

Safety function Proline Prosonic Flow P 500 HART

10 Endress+Hauser

Feature Designation Option selected

610 Accessory mounted All

620 Accessory enclosed All

850 Firmware version Firmware with SIL capability, e.g. 01.01.zz (HART)

895 Marking All

1) In devices with several outputs, only current output 1 (terminals 26 and 27) is suitable for safety functions. The

other outputs can, if necessary, be connected for non-safety-oriented purposes.

2) Additional selection of further approvals is possible.

3.1 SIL label on the nameplate

Order code:

Ser. no.:

Ext. ord. cd.:

Date:

A0031473

1 SIL logo

4 Safety function

4.1 Definition of the safety function

The measuring device's permitted safety functions are:

Monitoring of a maximum or minimum volume flow or a volume flow range for liquid media

4.1.1 Safety-related output signal

The measuring device's safety-related signal is the 4–20 mA analog output signal (output;

input 1). All safety measures refer to this signal exclusively.

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