ESAB PSF 315ME Bedienungsanleitung

Valid from manufacturing week 2170457 342 001 031104

PSF 315M/ME

PSF 500M/ME

PSF 410 MW

Bruksanvisning

Brugsanvisning

Bruksanvisning

Käyttöohjeet

Instruction manual

Betriebsanweisung

Manuel d’instructions

Gebruiksaanwijzing

Instrucciones de uso

Istruzioni per l’uso

Manual de instruções

Ïäçãßåò ÷ñÞóåùò

Instrukcja obs³ugi

Návod k pou¾ívání

Kezelési utasítások

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Rätt till ändring av specifikationer utan avisering förbehålles.

Ret til ændring af specifikationer uden varsel forbeholdes.

Rett til å endre spesifikasjoner uten varsel forbeholdes.

Oikeudet muutoksiin pidätetään.

Rights reserved to alter specifications without notice.

Änderungen vorbehalten.

Sous réserve de modifications sans avis préalable.

Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.

Reservado el derecho de cambiar las especificaciones sin previo aviso.

Ci riserviamo il diritto di variare le specifiche senza preavviso.

Reservamo--nos o direito de alterar as especificações sem aviso prévio.

Äéáôçñåßôáé ôï äéêáßùìá ôñïðïðïßçóçò ðñïäéáãñáöþí ×ùñßò ðñïåéäïðïßçóç.

Zastrzegamy sobie prawo do wprowadzenia zmian.

Výrobce si vyhrazuje právo na zmìnu údajû bez pøedcházejiciho upozomìni.

Fenntartjuk az elözetes bejelentés nélküli változtatás jogát.

SVENSKA 3..............................................

DANSK 10................................................

NORSK 17................................................

SUOMI 24................................................

ENGLISH 31..............................................

DEUTSCH 38.............................................

FRANÇAIS 45.............................................

NEDERLANDS 52.........................................

ESPAÑOL 59..............................................

ITALIANO 67..............................................

PORTUGUÊS 74..........................................

ÅËËÇÍÉÊÁ 81.............................................

POLSKI 89.................................................

ÈESKY 96.................................................

MAGYAR 103................................................

ENGLISH

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TOCe

1 DIRECTIVE 32........................................................

2SAFETY 32...........................................................

3 INTRODUCTION 33...................................................

4 TECHNICAL DATA 34.................................................

5 CONSUMABLES 34...................................................

5.1 Changing electrode guide Replacing electrode conductors 34......................

5.2 Interchangeable connectors 35.................................................

5.3 Compressed air cleaning 35...................................................

5.4 Contact nozzles 36...........................................................

5.5 Electrode holder 36...........................................................

5.6 Gas nozzles 36..............................................................

5.7 Gas protection 36............................................................

6 OPERATION 37.......................................................

7 MAINTENANCE 37....................................................

8 SPARE PARTS AND ACCESSORIES 37.................................

DIMENSION DRAWING 110................................................

SPARE PARTS LIST 111...................................................

ACCESSORIES 118.......................................................

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1DIRECTIVE

DECLARATION OF CONFORMITY

ESAB Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved guarantee that welding

gun PSF 315M/ME, PSF 500M/ME, PSF 410MW from number 217 complies with standard EN

60974--7, in accordance with the requirements of directive (73/23/EEC).

-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------

Henry Selenius

Vice President

ESAB AB Arc Equipment

695 81 LAXÅ

SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924

Laxå 2002--04--25

2SAFETY

WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

SInstall and earth the welding unit in accordance with applicable standards.

SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

SInsulate yourself from earth and the workpiece.

SEnsure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

SKeep your head out of the fumes.

SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS -- Can injure eyes and burn skin.

SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

SProtect bystanders with suitable screens or curtains.

FIRE HAZARD

SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

SProtect your ears. Use earmuffs or other hearing protection.

SWarn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

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Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

Sits operation

Slocation of emergency stops

Sits function

Srelevant safety precautions

Swelding

2. The operator must ensure that:

Sno unauthorised person is stationed within the working area of the equipment when it is

started up.

Sno--one is unprotected when the arc is struck

3. The workplace must:

Sbe suitable for the purpose

Sbe free from draughts

4. Personal safety equipment

SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

SDo not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

SMake sure the return cable is connected securely.

SWork on high voltage equipment may only be carried out by a qualified electrician.

SAppropriate fire extinquishing equipment must be clearly marked and close at hand.

SLubrication and maintenance must not be carried out on the equipment during operation.

3 INTRODUCTION

The PSF 315M, PSF 315ME, PSF 500M and PSF 500ME are a series of self--cooled

welding guns, while the PSF 410MW is water--cooled. The welding guns have been

developed for use in robot applications or mechanised welding. The welding guns’

structure and spare parts are evident from pictures and the spare parts list, see page

111.

This welding gun is available in a variety of types; for more information see the spare

parts register on page 111.

A range of accessories including welding tips, swan necks and contact nozzles are

also available.

Details of ESAB’s welding gun accessories can be found on page 118.

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4 TECHNICAL DATA

Welding gun PSF 315 M

PSF 315 ME

PSF 500 M

PSF 500 ME

PSF 410 MW

Permittedloadat50%

intermittence

CO2

MIX

500 A

450 A

Permittedloadat60%

intermittence

CO2

MIX

MIX, with water--cooled gas nozzle

315 A

285 A

500 A

440 A

Permitted load at 100% intermittence

CO2

MIX

MIX, with water--cooled gas nozzle

170 A

280 A

440 A

425 A

400 A

Electrode dimensions 0.6 -- 1,6 mm 0,6 -- 2.4 mm 0,6 -- 2,4 mm

Rec. gas flow l/min 10 -- 15 l/min 12 -- 18 1/min 11 -- 16 l/min

Weight, hose length

1.5 m

2.0 kg

2.3 kg

2.8 kg

2.9 kg

3.4 kg

4.3 kg

2.2 kg

3.2 kg

Intermittence factor

The intermittence factor specifies the time as a percentage of a ten--minute period during which you

can weld with a particular load.

5CONSUMABLES

5.1 Changing electrode guide Replacing electrode conductors

5.1.1 Install the correct nipple

ESAB Connection EURO Connection

Note! 2 nipples are supplied with each welding rod guide, 1 for an ESAB connection and 1

for a EURO connection.

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5.1.2 Remove the gas cover and intermediate nozzle.

5.1.3 Install the welding rod guide in the hose assembly.

a) Turn the connecting piece clockwise when you encounter resistance

b) The welding rod guide goes in

5.1.4 Cut the welding rod guide to the correct length.

When cutting, the welding gun should be extended with the welding rod guide fully

inserted in the rear connection. Cut the welding rod guide so that it protrudes by “X”

in accordance with the table below.

Welding gun Length Adapter Measure-

ment X Helix Measure-

ment X

PSF 315M/ME 1.5 m 0368 145 001 27 mm 0368 683 001 22 mm

PSF 315M/ME 2.0 m 0368 145 001 28 mm 0368 683 001 23 mm

PSF 315M/ME 3.0 m 0368 145 001 31 mm 0368 683 001 26 mm

PSF 500M/ME 1.5 m 0368 146 001 24 mm 0368 684 001 26 mm

PSF 500M/ME 2.0 m 0368 146 001 25 mm 0368 684 001 27 mm

PSF 500M/ME 3.0 m 0368 146 001 28 mm 0368 684 001 30 mm

PSF 410MW 1.5 m 0458 984 001 20 mm 0458 683 001 22 mm

PSF 410MW 3.0 m 0458 984 001 29 mm 0458 683 001 31 mm

Sharp edges are not allowed on the inside of the welding rod guide after cutting.

5.1.5 Reinstall the intermediate nozzle and gas cover.

5.1.6 Install the welding gun on the machine.

5.2 Interchangeable connectors

Connectors are manufactured with the same measurements between the mount and

the tip of the contact nozzle and are therefore directly interchangeable.

For dimensions and guaranteed tolerances, see diagram on page 110.

5.3 Compressed air cleaning

The connector has a connection and ducts for compressed air cleaning of the gas

nozzle.

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5.4 Contact nozzles

Contact nozzles are selected according to electrode diameter, type of buffer gas and

the strength of the current being used. See table on page 118.

The contact nozzles are initially selected with the guidance of the CO2table. If

seizing occurs in the event of high welding data with Argon or mixed gas, select on

the basis of the MIX, AR table.

For HELIX, the table applies regardless of buffer gas type. HELIX contact nozzles

must be combined with a special nozzle, see spare parts list. Note that the item

number for HELIX includes 2 contact nozzles + 1 locking nut for installation.

5.5 Electrode holder

In order to achieve good welding rod feed, the welding rod guide should be selected

in accordance with the table on page 119. A Teflon--based welding rod guide

produces less friction and is kinder to the electrode, but normally has a shorter

service life than a steel spiral. It is suitable for all types of electrode, except for the

majority of core wire types thicker than 1.2 mm.

Steel spirals can be used for all except for stainless steel and aluminium electrodes.

For changing electrode guides – see the enclosed instructions.

Note! All welding guns are supplied with electrode guides. Steel spiral for welding

rod ∅1.0.

5.6 Gas nozzles

If you want a gas nozzle with a smaller opening diameter, this is available as an

accessory for each gun. See the spare parts list. Note that it is also possible to

exchange the connector type.

IMPORTANT! There is a spray guard in the gas nozzle. This must be in place to

prevent welding spray penetrating the connector.

For good function, the gas nozzle must always be screwed in as far as it will go.

5.7 Gas protection

Several factors combine to provide good gas protection. The most important of these

are:

1. Choice of buffer gas. -- Mixed gas and argon require a greater flow than carbon

dioxide

2. Set flow quantity. -- See technical data (should be measured at the gas nozzle).

3. Set welding current. -- High current requires a greater gas flow.

4. Position of the welding joint. -- A vertical position requires a greater gas flow.

5. Type of welding joint. -- An outer corner joint requires a greater gas flow than a

butt joint. A fillet weld joint requires a correspondingly smaller gas flow.

6. The angle of the welding gun against the workpiece. Below 45°entails a risk of

poor gas protection.

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6OPERATION

General safety regulations for the handling of the equipment can be found on

page 32. Read through before you start using the equipment!

The welding gun contains a lead for starting point searching. This is connected to the

ring--shaped adapter plug in the welding gun’s feeder end. The connection lead from

starting point searching (e.g. Smartac) is connected to the corresponding flat--pin

connection in the feeder’s terminal block (in MEC 44 Flat--pin pos. 18).

7 MAINTENANCE

Note!

All guarantee undertakings from the supplier cease to apply if the customer himself

attempts any work in the product during the guarantee period in order to rectify any

faults.

Regular servicing reduces unnecessary and expensive operational stoppages.

1. Welding spray in the gas nozzle impairs the gas protection and increases the risk

of flash--over.

--Clean regularly and use a moderate amount of welding paste or welding spray.

2. The spray guard in the gas nozzle should be replaced when its front end has

become thin.

3. Every time the electrode bobbin is replaced, the welding hose should be

disconnected from the feeder and blown clean with compressed air.

4. The end of the electrode may not have any sharp edges when it is inserted into

the welding rod guide. This is particularly important in the case of Teflon--based

welding rod guides.

5. The water flow must be checked prior to use.

8 SPARE PARTS AND ACCESSORIES

PSF 315M/ME, PSF 500M/ME, PSF 410MW is designed and tested in accordance with

the international an European standards IEC/EN 60974--7 and EN 60974--7.

It is the obligation of the service unit which has carried out the service or repair work

to make sure that the product still conforms to the said standard.

Spare parts may be ordered through your nearest ESAB dealer, see the last page of

this publication. When ordering, please state product type, serial number,

designation and spare part number in accordance with the spare parts list.

This facilitates dispatch and ensures correct delivery.

Måttskiss Målskitse Målskisse Mittapiirustus Dimension drawing Mass-

bild Cotes d’encombrement Maatschets Croquis acotado Dimensioni

Esboço com dimensões Ó÷åäéÜãñáììá ìåãåèþí Rysunek wymiarowany

Ó×ÅÄÉÁÑÁÌÌÁ ÌÅÃÅÈÙÍ

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ABCDEF

PSF 315M Std 3,5 20 22 94 196,3 63,4

PSF 315 M Extended 3,5 20 22 94 296,3 63,4

PSF 500 M Std 2,5 24 27 102 196,3 63,4

PSF 500 M Extended 2,5 24 27 102 296,3 63,4

PSF 410 MW Std. 25˚3,5 20 22 80 196,3 63,4

Gäller både Esab-- och Euroanslutning.

Gælder både Esab-- og Euro--tilslutning.

Koskee sekä Esab-- että Euroliitintä.

Gjelder både Esab-- og Eurotilkobling.

Applies to both Esab and Euro connection.

Gilt für Esab-- und Europaanschluß.

S’applique aux connexions Esab et Europe.

Zowel Esab-- als Euro-- aansluiting zijn van gelding.

Vale para las conexiones Esab y Euro.

Per connessione Esab e tipo Europa.

RelativoaEsabeaLigaçãoEuro.

Éó÷ýåé ãéá óýíäåóç Esab êáé ÅõñùðáúêÞ (EURO).

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