Federal Signal Corporation ILSFFVHL-CH08 Bedienungsanleitung

Safety Message to Installers and Service Personnel of

Warning Light Equipment

People’s lives depend on your proper installation and servicing of Federal Signal products. It

is important to read and follow all instructions shipped with this product and the original prod-

uct. In addition, listed below are some other important safety instructions and precautions you

should follow:

• To properly install the lighting system, you must have a good understanding of automotive systems,

along with prociency in the installation and use of safety warning equipment.

• When drilling into a vehicle structure, be sure that both sides of the surface are clear of anything

that could be damaged.

• If a vehicle seat is temporarily removed, verify with the vehicle manufacturer if the seat needs to be

recalibrated for proper airbag deployment.

• You should frequently inspect the light system to ensure that it is operating properly and that it is

securely attached to the vehicle.

• Refer to the instructions packed with related products for additional precautions and information.

• File these instructions in a safe place and refer to them when maintaining and/or reinstalling the

product.

Failure to follow all safety precautions and instructions may result in property damage, serious

injury, or death.

Introduction

The option ILSFFVHL-CH08 is a mounting system used to mount the ILS in the upper windshield of

the 2008 Dodge Charger. The mounting system consists of an aluminum shroud and steel mounting

brackets, all are powder coated. All needed mounting hardware is included in this kit. This is a congured

option for use with Federal Signal’s Full Front ILS lightbar.

Unpacking the Kit

After unpacking the kit, inspect it for damage that may have occurred in transit. If it has been damaged,

do not attempt to install or operate it. File a claim immediately with the carrier, stating the extent of

damage. Carefully check all envelopes, shipping labels, and tags before removing or destroying them.

Ensure that the parts listed in Table 1 on page 2 are included in the package.

Installation Instructions for the

ILSFFVHL-CH08 Mounting System

2562444B REV. B 510

2 ILSFFVHL-CH08 Mounting System

Table 1: Kit contents

Qty. Description Part Number

1ILS System, Full Front, includes:

Power Harness

Cable, RS485

Cable, Board To Board

ILSFF-#####

1461816

1751357-02

1461812-5

1Shroud, Charger 8624171

1Brace, Charger 8624172

2 Bracket, Center, Charger 8624180

1Bracket, Outer, DRVR, Charger 8624181

1Bracket, Outer, PASS, Charger 8624182

4 Screw, Pan Hd. 1/4-20 x 0.50 7000547-08

4 Lockwasher, Ext Tooth, 1/4” 7075078

1Strip, Sealing, Extruded Rubber 8624206-54

Installing the Mounting System

AIRBAG DEPLOYMENT

Do not install equipment or route wiring in the deployment of an airbag.

Failure to observe this warning will reduce the effectiveness of the airbag or potentially dislodge

the equipment, causing serious injury to you or others.

1. Install the extruded-rubber sealing strip on the edges of the shroud that contact the windshield. Cut the

strip to t (Figure 3 on page 4).

2. Remove the driver and passenger sun visors (Figure 1).

3. Remove the sun-visor clips (Figure 1).

SUN VISOR

REMOVE TORX SCREWS (3)

AND REMOVE VISOR

REMOVE TORX

SCREW AND

REMOVE VISOR CLIP

290A6200

SUN VISOR PIVOT

Figure 1: Screws securing sun visor and clip

DRILLING PRECAUTIONS

Before drilling holes, check the area into which you plan to drill to ensure you do not damage ve-

hicle components while drilling. All drilled holes should be deburred and all sharp edges should

be smoothed. All wires going through drilled holes should be protected by a grommet or convo-

lute/split-loom tubing.

ILSFFVHL-CH08 Mounting System 3

4. Route the power harness from the passenger side of the ILS lightbar to a sufcient power source.

5. Route the RS485 cable from the passenger side of the ILS lightbar to the serial controller. For wiring

instructions, refer to publication 2562423.

6. Place the outer brackets on the back of the sun-visor pivots (Figure 2). Start reinstalling the sun visors

by loosely tightening the screws that secure the pivots in the vehicle.

290A6199

INNER BRACKET

BACK OF SUN-VISOR CLIP

OUTER BRACKET

BACK OF SUN-VISOR PIVOT

Figure 2: Inner and outer mounting brackets

7. Place the inner brackets on the back of the visor clips (Figure 2). Start reinstalling the clips by loosely

tightening the screws that secure them in the vehicle.

8. To begin mounting the lightbar, attach it to the outer brackets with the 1/4" hardware. Loosely tighten

the screws. Then attach the inner brackets in the same manner.

9. Tighten the screws that attach the outer brackets to the lightbar. Then tighten the screws that attach the

inner brackets.

10. Tighten the screws on the visor pivots, then tighten the screws on the visor clips.

Testing the Warning Light System

LIGHT HAZARDS

This product contains high output LED devices. To prevent permanent eye damage, do not stare

into the light beam at close range.

After installation, check the entire system to be sure the lights are ashing properly and all light system

functions are operating properly.

4 ILSFFVHL-CH08 Mounting System

Ordering Replacement Parts

See Figure 3 for the location and quantity of parts. Contact your local dealer/distributor for replacement

parts or contact the Federal Signal Service Department at:

Service Department 800-433-9132

Federal Signal Corporation 800-343-9706 (fax)

2645 Federal Signal Drive empserviceinf[email protected]

University Park, IL 60466 www.fedsig.com

ALUMINUM

SPACER (2)

INSULATOR (2)

SEALING

STRIP

PCB, DRIVER,

OUTSIDE

PCB, DRIVER, INSIDE

#10-32 KEPS NUT (9)

CABLE, BOARD TO BOARD

PCB, PASSENGER, INSIDE

PCB, PASSENGER, OUTSIDE

BRACKET, OUTER, DRIVER

BRACKET,

OUTER,

PASSENGER

BRACKET, INNER (2)

1/4-20 PAN HEAD SCREW (4)

EXT. TOOTH 1/4" LOCKWASHER (4)

BRACE

#8-32 TAPTITE, SCREW (2)

290A6190C

SHROUD

NOTE ORIENTATION

OF SEALING STRIP

Figure 3: ILSFFVHL-CH08 replacement parts

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