Federal Signal Corporation Global Series Bedienungsanleitung

25500186

Rev. A0 1015

Printed in U.S.A.

Installation and

Maintenance Instructions

Global Series

Model G-LED LED Beacon

For Use in Hazardous Locations

To view this manual in Portuguese, go to www.federalsignal-indust.com.

To view this manual in Mandarin, go to www.federalsignal-indust.com.

To view this manual in Russian, go to www.federalsignal-indust.com.

Warranty – Seller warrants all goods for ve years on parts and 2-1/2 years

on labor, under the following conditions and exceptions: Seller warrants that

all goods of Seller's manufacture will conform to any descriptions thereof

for specications which are expressly made a part of this sales contract and

at the time of sale by Seller such goods shall be commercially free from

defects in material or workmanship. Seller reserves the right at the Seller’s

discretion to “Repair and Return” or “Replace” any item deemed defective

during the warranty period. This warranty does not cover travel expenses,

the cost of specialized equipment for gaining access to the product, or labor

charges for removal and reinstallation of the product. This warranty shall be

ineffective and shall not apply to goods that have been subjected to misuse,

neglect, accident, damage, improper maintenance, or to goods altered or

repaired by anyone other than Seller or its authorized representative, or if

ve years have elapsed from the date of shipment of the goods by Seller with

the following exceptions: lamps and strobe tubes are not covered under this

warranty. Outdoor warning sirens and controllers manufactured by Federal

Warning Systems are warranteed for two years on parts and one year on labor.

No agent, employee, representative or distributor of Seller has any authority

to bind the Seller to any representation, afrmation, or warranty concerning

the goods and any such representation, afrmation or warranty shall not be

deemed to have become a part of the basics of the sales contract and shall

be unenforceable. THE FOREGOING WARRANTIES ARE EXCLUSIVE

AND IN LIEU OF ALL OTHER WARRANTIES OR MERCHANTABILITY,

FITNESS FOR PURPOSE AND OF ANY OTHER TYPE, WHETHER

EXPRESS OR IMPLIED. These warranties shall not apply unless Seller

shall be given reasonable opportunity to investigate all claims for allegedly

defective goods. Upon Seller's instruction a sample only of allegedly defective

goods shall be returned to Seller for its inspection and approval. The basis of

all claims for alleged defects in the goods not discoverable upon reasonable

inspection thereof pursuant to paragraph 8 hereof must be fully explained

in writing and received by Seller within thirty days after Buyer learns of the

defect or such claim shall be deemed waived.

Industrial Systems

2645 Federal Signal Drive • University Park, IL 60484-3167

Tel: 708-534-4756 • 877-289-3246 • Fax: 708-534-4852

Email: [email protected] • www.federalsignal-indust.com

Model G-LED Global Series LED Beacon

Contents

Safety Messages to Installers and Users............................................. 5

Certication............................................................................................. 6

Unpacking the Beacon .......................................................................... 7

Creating Combination Fixtures in the Field......................................... 7

Mounting the G-LED Beacon................................................................. 8

Mounting the Trunnion-Mount Beacon ............................................. 8

Mounting the Surface-Mount Ex d Beacon ..................................... 10

Mounting the Ex de Surface-Mount Beacon.....................................11

Safety Messages for Wiring................................................................. 13

Connecting to the Terminal Block ...................................................... 14

Preparing to Wire the Ex d Flameproof Models................................. 14

Wiring the Ex d Models ................................................................... 15

24 Vdc Models ................................................................................. 15

120-240 Vac Models ........................................................................ 16

Preparing to Wire the Ex de Increased Safety Models...................... 17

Wiring the Ex de Models ................................................................. 18

24 Vdc Models ................................................................................. 18

120-240 Vac Models ........................................................................ 19

Changing the Flash Pattern................................................................. 19

Safety Messages to Maintenance Personnel..................................... 22

Maintaining the Beacon ....................................................................... 23

Cleaning the Enclosure .................................................................... 23

Replacing the LED Array ................................................................. 23

Lubricating the Threaded Joints ....................................................... 25

Ordering Replacement Parts and Accessories ................................. 26

Getting Repair Service or Technical Assistance ............................... 27

Returning the Product for Credit ........................................................ 27

Model G-LED Global Series LED Beacon

Contents

Tables

Table 1 Replacement parts ................................................................... 26

Table 2 Accessories .............................................................................. 27

Table 3 Choosing cable-entry devices for Equipment in Potentially

Explosive Atmospheres .......................................................................... 29

Figures

Figure 1 Beacon and sounder combination xture ................................. 8

Figure 2 Front view of trunnion-mount beacon....................................... 9

Figure 3 Side view of trunnion mount ..................................................... 9

Figure 4 Bracket dimensions ................................................................ 10

Figure 5 Front view of Ex d beacon...................................................... 10

Figure 6 Side view of Ex d beacon ....................................................... 10

Figure 7 Front view of Ex de surface mount......................................... 11

Figure 8 Side view of Ex de surface mount .......................................... 12

Figure 9 Disengaging a terminal block spring clamp............................ 14

Figure 10 IN/OUT PCB connections for Ex d 24 Vdc ........................... 16

Figure 11 IN/OUT PCB connections for Ex d 120-240 Vac .................. 16

Figure 12 Connections for DC or AC Ex de beacons ........................... 18

Figure 13 Location of DIP switch for ash patterns .............................. 21

Figure 14 Switch settings for ash patterns.......................................... 21

Figure 15 LED array and connector...................................................... 24

Installation and Maintenance Instructions

Model G-LED Global Series LED Beacon

Safety Messages to Installers and Users

It is important to follow all instructions shipped with this product.

This beacon is to be installed by a trained electrician who is

thoroughly familiar with and will follow all applicable national and

local codes in the country of use.

This beacon should be considered a part of the warning system and

not the entire warning system.

The selection of the mounting location for the beacon, its controls and

the routing of the wiring are to be accomplished under the direction

of the facilities engineer and the safety engineer. In addition, listed

below are some other important safety instructions and precautions

you should follow:

• Read and understand all instructions before installing or operating

this equipment.

• To avoid electrical shock hazards, do not connect wires when

power is applied. Failure to observe this warning may lead to

serious injury or death.

• Never alter the unit in any manner. Safety in hazardous locations

may be endangered if additional openings or other alterations are

made in units specically designed for use in these locations.

• Do not connect this beacon to the system when power is on.

• After installation, ensure that all threaded joints are properly

tightened.

• Keep the unit tightly closed when in operation.

• After installation, test the beacon system to ensure that it is

operating properly.

• After testing is complete, provide a copy of this instruction sheet

to all personnel.

Installation and Maintenance Instructions

Model G-LED Global Series LED Beacon

• Brass inserts have the potential to store charge when they are not

plugged. Consideration should be taken to prevent these from

becoming a sparking hazard.

• The lens guard has the potential to store charge. Consideration

should be taken to prevent this from becoming a sparking hazard.

• Establish a procedure to routinely check the beacon system for

proper activation and operation.

Failure to follow all safety precautions and instructions may result in

property damage, serious injury, or death.

Certication

Certicate Nos.: ATEX Cert No.: Baseefa15ATEX0153X

IECEx Cert No.: IECEx BAS 15.0102X

ATEX coding: II 2 G D

Protection: II 2 GD Ex db IIC T6 Gb or II 2 GD Ex db e IIC T6 Gb

Ex tb IIIC T85°C Db IP66 (Tamb = -50°C to + 58°C)

II 2 GD Ex db IIC T5 Gb or II 2 GD Ex db e IIC T5 Gb

Ex tb IIIC T100°C Db IP66 (Tamb = -50°C to + 70°C)

Standards:

N60079-0: 2012 + A11:2013,

EN60079-1:2014

N60079-7: 2007,

EN60079-28: 2007,

EN60079-31:2014, IEC60079-0: 6th Ed.,

IEC 60079-1 7th Ed.,

IEC 60079-7: 4th Ed., IEC60079-31: 2st Ed,

IEC 60079-28:2006

Specic Conditions of Use:

1. The Modular Visual LED has external non-metallic surfaces

which may provided a potential electrostatic charging hazard.

See the manufacturer’s instructions for further information.

2. The Modular Visual LED has metallic components in the non-

metallic walls of the enclosure which can store electrical charge

and therefore may provide a potential electrostatic charging

hazard. The metallic brass inserts have a capacitance of 14 pF.

The metallic guard has a capacitance of 18 pF. See the

manufacturer’s instructions for further information.

Installation and Maintenance Instructions

Model G-LED Global Series LED Beacon

Unpacking the Beacon

EXPLOSION HAZARD: A damaged lens can lead to explosions,

causing serious injury or death. If a lens is damaged, it must be

replaced.

After unpacking the beacon, examine it for damage that may have

occurred in transit. If it has been damaged, do not attempt to install or

operate it. File a claim immediately with the carrier, stating the extent

of the damage. Carefully check all envelopes, shipping labels, and tags

before removing or discarding them. Disposal of all shipping materials

must be carried out in accordance with national and local codes and

standards. If any parts are missing, please call Federal Signal Customer

Support at +1 708-534-4756 or +1 877-289-3246.

Creating Combination Fixtures in the Field

The Federal Signal Global Series Ex de products can be connected

together in the eld using interchangeable E-box end caps and a

proprietary coupling system. The proprietary coupling system allows

for simple and cost effective, wiring from product to product, often

eliminating the need for expensive Ex wiring practices and Ex rated

glands. The E-box is available only when factory installed on an Ex d

unit or when used as a E-box spacer adjoining an existing E-box.

Refer to the accessories listed on page 27 for available options. When

creating certain xture combinations, it is necessary to replace the

E-box end caps before mounting the product. If you are creating

combination xtures, refer to instruction manual 25500259 for

specic instructions and details.

A note about combination xtures: If the product is Ex db marked,

it is for use in gas atmospheres. If the product is Ex db e marked,

it uses increased-safety terminal enclosures and is for use in

gas atmospheres. The product is Ex tb marked for use in dust

atmospheres.

Installation and Maintenance Instructions

Model G-LED Global Series LED Beacon

Figure 1 Beacon and sounder combination xture

Mounting the G-LED Beacon

ATTACH THE BEACON SECURELY: To prevent injury, this

apparatus must be securely attached to the mounting surface

in accordance with the installation instructions. Use installer-

supplied fasteners suitable for the mounting surface.

The mounting method and the installer-supplied mounting hardware

depend on which of the three G-LED models you are installing:

Mounting the Trunnion-Mount Beacon

For the beacon dimensions, see Figure 2 and Figure 3 on page 9.

Mount the trunnion bracket to a at surface using the two

7.0 mm mounting holes (Figure 4 on page 10). Use installer-

supplied fasteners suitable for the surface to which the device

will be mounted. To adjust the vertical angle of the beacon, loosen

the fasteners on the mounting bracket to disengage the ratchet.

Vertically aim the beacon, and tighten the fasteners.

Installation and Maintenance Instructions

Model G-LED Global Series LED Beacon

Figure 2 Front view of trunnion-mount beacon

189.2 mm

(7.45 in)

215.2 mm

(8.47 in)

Figure 3 Side view of trunnion mount

190.6 mm

(7.50 in)

Installation and Maintenance Instructions

Model G-LED Global Series LED Beacon

Figure 4 Bracket dimensions

60.0 mm

(2.36 in)

2X M6 SCREW HOLE

31.8 mm

(1.25 in)

Mounting the Surface-Mount Ex d Beacon

Mount the beacon to a at surface using the four 8.5 mm mounting

holes. Use installer-supplied fasteners suitable for the surface to

which the device will be mounted.

Figure 5 Front view of Ex d beacon

105.9 mm

(4.17 in

105.9 mm (4.17 in)

Ø105.9 mm (5.27 in)

4X COUNTER-BORED

HOLES TO FIT M8

SOCKET-HEAD

CAP SCREWS

Figure 6 Side view of Ex d beacon

132.6 mm

(5.22 in)

34.9 mm

(1.38 in)

2X M20 GLAND ENTRIES

190.6 mm (7.50 in)

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