Formax FD 87 Montageanleitung

FD 87 Casino Shredder

OPERATOR/MAINTENANCE/PARTS MANUAL

FIRST EDITION

5/2017

TABLE OF CONTENTS

TOPIC PAGE

Safety Precautions 1-2

Checking Safety Devices 3

Overview 4

Specications 4

Installation 4

Start-up: Main Switch and Control Panel 5

Operation, Overloading 6

Emptying Waste Bin 7

Exterior Cleaning 7

Maintenance & Inspection 7 - 8

Parts 9 - 15

“Work safety” symbol

This symbol marks all work safety notes in this manual which can endanger the health

or life of operators. Please pay attention to this symbol and exercise particular care in

such cases. Please also forward all work safety notes to other users.

Apart from the instructions in this manual, you should also follow generally

applicable safety and accident prevention regulation.

Notes on work safety

The FD 87 Casino shredder has been inspected for safety. However, improper operation and misuse risk the

following:

•the health or life of the operator

•the machine and other valuable equipment

• the efcient operation of the shredder.

The FD 87 Casino shredder employs state-of-the-art technology and is safe to operate. However, this machine

can become hazardous if used incorrectly, by untrained staff or for purposes other than those for which it is

designed.

•Keep long hair, loose clothes, ties, scarves, etc. away from the shredding chamber.

•Only one person should operate the shredder at a time.

•Always follow local safety and accident prevention regulations when operating the shredder.

•No pedestals or other raised surfaces may be placed in the vicinity of the machine if they alter the

safety clearances.

•All connecting cables must be laid in such a way that they cannot be tripped over.

•Mechanical wearing parts must be inspected once a year.

“Attention” notes

This icon marks information in this manual which requires particular attention including

guidelines, regulations, instructions and correct working procedures intended to prevent

damage to the machine and/or other equipment.

Safety Precautions

The FD 87 Casino shredder is intended only for shredding chips, dice, cards, and tokens. The hardened, solid-

steel cutting blades are designed to handle these materials.

Any other use beyond the scope described here is regarded as not being in accordance with the instructions.

The manufacturer will not be held liable for damage resulting from incorrect use; the user alone is responsible.

Users must also follow the assembly, dismantling, re-assembly, operation and maintenance procedures

specied by the manufacturer. The operation, maintenance and repair of the machine must be performed only

by trained personnel who are aware of the potential dangers.

The relevant accident prevention regulations as well as other generally recognized rules concerning safety

engineering and occupational safety must be observed.

 • Each person responsible for assembling, dismantling and reassembling and maintenance (inspection,

servicing, repair) of the shredder must have read and fully understood the entire operating manual, in

particular the "Safety" section.

•The shredder may only be operated, serviced and repaired by authorized, trained personnel.

• The shut-down procedures specied in this manual must be followed during all assembly, dismantling

and re-assembling, cleaning, and maintenance work. This type of work must be performed only when

the machine is idle.

•The drive of the FD 87 Casino shredder must be secured against unintentional switching-on before

performing work on the machine. Set the main switch to "Off" and unplug machine from wall outlet.

•After repair, check all protective devices to be sure they have been re-installed before operation.

•Do not perform any work which may impair your safety while operating the machine.

•Immediately report any changes which impair your safety to the person responsible. Shut the machine

down until such damage has been resolved.

•Before operating the shredder, ensure that it is in perfect working condition.

•Ensure that the workplace around the FD 87 Casino shredder is always clean and safe.

•The user must not make any conversions or changes on his own initiative which impair the safety of

the FD 87 Casino shredder. Protective devices must not be removed or rendered inoperative.

•All work which is not directly connected to the normal operation of the machine must always be

performed when the machine is idle.

• Doors and aps must not be opened until the machine is motionless. Observe safety labels!

•Test the safety features after installing or repairing electrical components.

Operate the shredder only when these devices have been checked and are in order.

1. Check the Emergency Stop Button (A) on the left of the control panel:

The shredder must switch off immediately

when the Emergency Stop Button is

pressed, and the Emergency stop light

must illuminate.

Checking the safety devices

Check the safety devices:

•at the start of each work shift (when operation is sporadic)

•at least once a week in continuous operation

•after each maintenance or repair

Check the safety devices for:

• specied condition • specied location

•safe attachment • specied function

Correct defects before you operate the shredder.

1. Immediately shut down the shredder if defects occur during operation and make sure the defects are

corrected.

2. Do not modify or remove protective devices. Do not switch off protective devices. For safety reasons,

modications of the machine are not allowed.

Danger: Defective safety devices can cause serious accidents. If safety devices are not

working properly, the shredder should immediately be put out of operation.

Never reach into the cutting system while it is operating; you risk serious injury!

Only when all safety devices are operating correctly can the shredder be used again.

2. Check the Waste Bin Door (B):

The shredder must stop immediately

when the door is opened.

Overview & Specications

Shredding Chamber Door

Control Panel

Waste Bin Door

Breaker Panel Access Door

Safety Key Lock

Emergency Stop Button

Specications

Installation

1. Appropriate power outlet must be available at installation site.

2. The FD 87 Casino is delivered completely assembled. During transport, be aware of the shredder’s high

center of gravity.

3. The shredder can be moved on its casters. If a fork-lift is used, be sure to use the designated pick-up points.

4. Install the shredder on a at and even oor without carpeting.

5. Once the shredder is in place, lock the caster brakes, and plug in power to appropriate power source.

* Capacity may vary due to variations in gaming pieces and power supply.

Cutting Style: Cross Cut

Capacity Per Cycle*: Up to 3 decks of cards, 20 dice, 40 casino chips (clay or plastic)

Feed Opening: 4.75” W x 6” L

Shred Size - Playing Cards: ≤ .19” x 3”

Shred Size - Dice: ≤ .5” x .5”

Shred Size - Chips/Tokens: ≤ .75” x 1.5” (1.5” Chip)

Dimensions: 24” W x 36” D x 48.5” H (plus room to open waste bin door)

Bin Capacity: 7 gal.

Weight: 948 lbs.

Motor: 2HP

Power Supply: 3-Phase, 220V, 60 Hz

NEMA L15-20P plug included

NEMA L15-20R receptacle required

Control Panel

DOOR OPEN

Red LED indicates when waste bin

door is open. (Shredder will not

operate if door is open.)

REVERSE

Push button to reverse

direction of cutting blades.

STOP

Push to stop cutting system.

Shredder remains in standby mode

until Start is pressed.

START

Push to start cutting blade

operation.

Start-up and Operation

Main Switch

1. On the left side of the machine, open the door leading to the electrical control panel. Push on the

lever (Fig. 1) and the handle will pop out. Pull to open (Fig. 2).

2. Flip the main power switch to the UP position (Fig. 3). Close electrical control panel door.

3. Insert key into On-Off switch to right of control panel (Fig. 4). Turn key right, to the On position.

Fig. 1 Fig. 2 Fig. 3

Main Power Switch

MODE LEDs

Indicators light to

show status: Start,

Reverse, Stop

WASTE BIN FULL

Indicator lights when waste bin

is full of paper shreds.

CLEANING

Lights to show when the shredder is

in cleaning mode.

Fig. 4

Operation

1. Set main switch to ON (Fig. 3). Turn the OFF/ON key switch on the control panel to the ON position.

2. Open the shredding chamber door. Drop in items to be shredded. Close the door.

3. Touch the START pad on the control panel. The blades will begin to move and shred the materials.

NOTE: If material is accidentally placed into the shredding chamber, DO NOT REACH FOR IT. Instead, press

the Emergency Stop Button on the control panel. Turn off the key lock. Open the shredding chamber door and

remove the items. To resume shredding, press the START pad.

Turning off the shredder

1. To shut down the shredder, press the STOP pad on the control panel.

2. Turn OFF/ON key switch on the control panel to the OFF position.

3. Open the electrical control panel door, and ip the main power switch DOWN to the off position.

Overloading the motor

If the shred capacity of the machine is exceeded (too many chips, cards, dice, etc.), the shredder will stop

automatically. To resume shredding:

1. Push and hold the reverse pad until the chips/dice/cards back completely out of the shredder.

2. Press the red STOP pad or the SAFETY BAR on the front of the machine, then divide the materials into

smaller stacks.

3. Press the START pad. The shredding mechanisms will begin to move.

4. Continue shredding, feeding fewer chips/dice/cards at a time.

Frequent Overloading

If the shredder is repeatedly overloaded, the motor can overheat, which will cause the shredder to switch off

automatically. To resume shredding:

1. Allow the motor to cool down for approximately 20 - 30 minutes before using.

2. Once the motor has cooled sufciently, resume shredding by following standard operating procedure (see

Operation).

NOTE:

To maintain optimum performance and allow constant operation, avoid repeatedly

overloading the shredder. This will prevent time-consuming reversing cycles, and will

provide the highest possible throughput.

Emptying the Waste Bin

Shredded particles accumulate in the waste bin during normal operation. When the red “Waste Bin Full” lamp

lights, empty the waste bin.

1. Switch the shredder off by pressing the STOP pad on the control panel, turn the OFF/ON key switch to

the OFF position and ip the main power switch to the OFF position.

2. Open the waste bin access door. Pull out and empty the waste bin.

3. Push the waste bin back in, close the door, turn power switches back on and resume shredding.

Maintenance and Inspection

Removing & Reinstalling Side Covers

Each side cover is attached by ten Phillips head

screws.

1. To remove a cover, insert screwdriver through

access holes (Fig. 4), and remove screws.

NOTE: It is easier to remove the lower screws rst,

then the upper. When reinstalling the cover, install

upper screws rst, then lower.

Fig. 4

NOTE: The maintenance procedures which follow should be

performed only by authorized and trained technicians.

Exterior cleaning

•Turn shredder off and unplug from wall outlet.

•Wipe the exterior surfaces with a soft cloth. If the surfaces are very dirty, use a neutral detergent, then wipe

again with a soft cloth.

CAUTION:

•Never put water directly on the surface of the shredder.

•Never clean the case with benzene or thinner, since it will cause discoloration.

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