Front Runner FAJL004 Bedienungsanleitung

ENG

Jeep Wrangler JL (2018-Current)

Front Bar Roof Rack Mount

IMPORTANT WARNING!

FAJL004

FRONT RUNNER CAN NOT RECOMMEND A MAXIMUM LOAD CARRYING CAPACITY. PLEASE REFER TO YOUR VEHICLE MANUFACTURER'S RECOMMENDATIONS. IT IS CRITICAL

THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD RESULT IN AN

AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT RUNNER PRODUCTS

TO YOUR VEHICLE. CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND DAMAGE. THEREFORE YOU

MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU

DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY FAMILIAR WITH THE

INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

Thank you for purchasing a Front Runner Jeep Wrangler JL Front Bar Roof Rack Mount.

Before you start, take a moment to familiarize yourself with the Fitting Instructions and the components received.

Refer to Page 2 for a list of all the components, quantities and tools required.

READ ME !

NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.

Please call us if you have any questions about the installation of this product.

IN THE BOX

FIGURE 1.1

1 1 X LH Front Support Arm

2 10 X M8 Flat Washer

3 6 X M8 Nyloc Nut

4 6 X M8 Nut Cap

5 4 X M8 x 30 Button Head Screw

6 4 X Spacer 19 x 12 x 15

7 4 X Spacer 19 x 12 x 12

8 4 X M8 x 16 Button Head Screw

9 2 X Pillar Bracket 1LH+1RH

10 1 X RH Front Support Arm

11 4 X M6 x 50 Button Head Screw

12 4 X M6 Flat Washer

13 4 X M6 Large Washer

14 2 X M8 x 20 Hex Head Bolt

IN THE BOX TOOLS NEEDED

IN THE BOX

4mm

Allen Key

5mm

13mm

Thread

Lock

1GET ORGANIZED

T40

Torx Wrench

FAJL004_REV_A01

PREP FOR RACK INSTALL (FULL RACK)

13mm

2.1

2.2

2.3

Assemble the LH Front Support Arm

(Item 1) and the LH Pillar Bracket (Item 9)

using two M8x16 Button Head Screws, two

M8 Flat Washers and two M8 Nyloc Nuts

(Item 8, 2 & 3). Finish of by placing two M8

Nut Caps (Item 4) over the M8 Nyloc Nuts.

Do this with th RH Front Support Arm (Item

10) and the RH Pillar Bracket (Item 1).

Using a T40 Torx Wrench, remove the four

bolts holding the Corner Cover in place.

Place two Spacers 19x12x15 (Item 6) into

the two top recesses as shown.

Do this on both sides of the vehicle.

Apply a small bead of Thread Lock on

the thread around the tip of the M6x50

Button Head Screws (Item 11).

Carefully place the Front Support Arm

onto the two top Spacers (Item 6),

aligning the holes in the Pillar Bracket

with the holes on the vehicle.

Loosely assemble the Support Arm

assembly to the vehicle using M6x50

Button Head Screws, M6 Flat Washers

and M6 Large Flat Washers (Items 11, 12

& 13).

13mm

T40

Side Recess

4mm

Thread

Lock

FAJL004_REV_A01

PREP FOR RACK INSTALL (FULL RACK)

13mm

2.4

2.5

2.6

Place two Spacers 19x12x12 (Item 7) into

the two side recesses shown in 2.2,

between the Front Support Arm and the

Corner Cover.

Apply a small bead of Thread Lock on the

thread around the tip of the M6x30 Button

Head Screws (Item 5).

Loosely assemble the Support Arm

assembly using two M8x30 Button Head

Screws and two M8 Flat Washers (Items 5

& 2).

Make sure the Support Arms are straight,

using the door shut line as a guide.

Fully tighten the M8 Button Heads (Item 5)

and then the M6 Button Heads (Item 11) on

top.

Before moving to the next step you need

to install the Inner and Middle Support

Brackets.

Refer to FAJL002 & FAJL003 Fitment

Guides.

If not already assembled, assemble your

Tray as per the Universal Tray Assembly

Instructions.

Make sure that the wind deﬂector is

installed before you proceed to the next

step.

Refer to Universal Tray Assembly

Instructions (Document RRSTUNI)

Thread

Lock

5mm

FAJL004_REV_A01

PREP FOR RACK INSTALL (FULL RACK)

2.7

2.8

Fit your Roof Rack to the Inner and

Middle Support Brackets.

Refer to FAJL002 & FAJL003 Fitment

Guides.

Fit your Roof Rack to the Front Support

Arms using M8x20 Hex Head Bolts, M8

Flat Washers and M8 Nyloc Nuts (Items

14, 2 & 3) as shown.

Center the rack and fully tighten. Finish

off by placing M8 Nut Caps (Item 4) over

the M8 Nyloc Nuts.

INSTALL OTHER VEHICLE AND RACK ACCESSORIES

Now's the time to visit your favorite Front Runner Dealer in person or online.

IMPORTANT!

Be sure to tag us. We love to see our gear in action! #FrontRunnerOutfitters #BornToRoam

Share your adventures on:

FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER

FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER'S STATED LOAD CAPACITY.

13mm

ENG

jeep wrangler jl 2 door (2018 -current)

inner brackets and Foot Rail

FAJL005 / FAJL006_REV_A00

FAJL005 / FAJL006

READ ME FIRST

START HERE!

Don’t be a hero and muscle through this installation without reading these ﬁtting instructions ﬁrst! Improper installation of this gear may void certain

aspects of your warranty.

Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.

A complete kit will contain:

1. A Front Runner Mounting System speciﬁc to your vehicle

2. A Front Runner Rack Tray or Load Bar Slats

This document will guide you through the assembly of the mounting system and assist you in ﬁtting the roof rack tray or load bars to your speciﬁc

vehicle.

Please refer to the next page for a list of all the components, quantities and tools required.

front runner

IMPORTANT WARNING!

IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD

RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT

RUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND

DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO

INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY

FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.

Please call us if you have any questions about the installation of this product.

FAJL005 / FAJL006_REV_A00

TOOLS NEEDED

1GET ORGANIZED

FIGURE 1.2

IN THE BOX

1 2 X Foot Rail - 1LH + 1RH

2 14 X M8 X 20 Hex Bolt

3 14 X M8 x 16 x 1.6SS Flat Washer

4 14 X M8 Nyloc Nut

5 14 X M8 Nut Cap

IN THE BOX IN THE BOX

13MM

4MM

Allen Key

10MM 10MM

13MM

4mm

22mm (7/8") Hole Saw

FAJL005

- Vacuum Cleaner

- a Friend

1RH

FAJL005 / FAJL006_REV_A00

IN THE BOX

FIGURE 1.1

6 2 X Rear Inner Bracket - 1LH + 1RH

7 2 X Middle Support Bracket

8 12 X M6 Nut Cap

9 8 X M6 x 40 Hex Bolt

10 8 X M6 x 30 x 2 Washer

12 8 X Aluminum Spacer

13 8 X Foam Seal Washer

14 4 X M8 x 25 Button Head Bolt

15 6 X M8 SS Spring Washer

16 4 X M8 x 16 x 1.6SS Flat Washer

IN THE BOX IN THE BOX

1GET ORGANIZED

FAJL006

IN THE BOXIN THE BOX IN THE BOX

IN THE BOX

17 4 X M6 Nyloc Nut

18 4 X M6 x 12 x 1SS Flat Washer

19 2 X M8 x 25 x 2 Flat Washer

20 2 X M8 x 20 Hex Bolt

21 4 X M6 Cage Nut

22 4 X M6 SS Spring Washer

23 1 X Seal Kit

IN THE BOX IN THE BOX

SEAL PLUG KIT

FAJL005 / FAJL006_REV_A00

FIT AND SECURE INNER BRACKETS AND FOOT RAIL

13mm

2.1

2.2

2.3

Fit the Inner Support Brackets (Items

6LH & 6RH) to the factory inserts in the

roll bar, using M8 x 25 Button Head

Bolts, M8 SS Spring Washer and M8 x 16

x 1.6SS Flat Washer (Items 14, 15 & 16).

Looking from the side ensure that the top

of the Inner Support Bracket is parallel

with the inside of the roof and looking

from the back must sit parallel with the

rib in the roof.

Using the two top holes on the Inner

Support Bracket as a guide, mark the hole

positions on the roof. Do the same with

the opposite side Support Bracket.

Remove the brackets and drill a 4mm pilot

holes on all four marks you have made.

Remove the two T-top roofs.

Disconnect the power socket and water

pipe in the back left corner of the vehicle.

Using a T40 Torx Wrench, remove the six

torx bolts holding the rear roof to the

vehicle's body.

Remove the two remaining torx bolts either

side above the front headrests holding the

rear roof to the vehicle's body.

With the help of a friend, lift the roof off the

vehicle.

Roof

Holes

5mm

4mm

T40

FAJL005 / FAJL006_REV_A00

FIT AND SECURE INNER BRACKETS AND FOOT RAIL

13mm

2.4

2.5

2.6

Reﬁt the roof, and fully tighten all six

torx bolts removed.

Reconnect the power socket and water

pipe in the back left corner of the vehicle.

Reﬁt the Inner Support Brackets to the

roll bar.

5mm

4mm

22mm

Working from the outside of the roof align

the rear two holes in the foot rails with the

holes drilled in 2.2.

Ensure that the foot rail runs parallel to the

rib on the roof before marking the two

front holes in the foot rail onto the roof.

Do this on both left and right side.

Remove the rails and drill 4mm pilot holes

on the marks you just made.

Change the 4mm drill bit to a 22mm hole

saw. From the outside of the vehicle, drill

all the 4mm holes (8 in total) out to 22mm.

Let the drill do the work. You do not want

to scratch or damage your vehicle's roof.

Have your friend hold a vacuum cleaner

below where you are drilling to catch all

the dust.

After drilling, clean the area around all the

22mm holes in the roof with a rag and

methylated spirits/denatured alcohol.

13mm

Secure the Middle Support Brackets

(Items 7) onto the factory inserts in the

roll bar where shown, using M8 x 20 Hex

Bolts, M8 SS Spring Washer and M8 x 25

x 2 Flat Washer (Items 15, 19 & 20).

Make sure that the two M6 Cage Nuts

(Item 21) are assembled to the Middle

Support Bracket.

The angled edge of the bracket should

face to the outside of the vehicle.

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