Graco G-Chem Series Stücklistenhandbuch

3A6349A

Instructions-Parts

G-Chem Beam

Pump

Lever-driven pump for injecting chemicals at well sites. For professional use only.

See page 3 for model information, including maximum working pressure.

Important Safety Instructions

Read all warnings and instructions in this manual

before using the equipment. Save all instructions.

23A6349A

Contents

Models and Approvals . . . . . . . . . . . . . . . . . . . . . . 3

G-Chem Beam Pumps . . . . . . . . . . . . . . . . . . . . 3

Fluid Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Configuration Number Matrix . . . . . . . . . . . . . . . . . 4

G-Chem Beam Pump Assembly Configuration

Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Fluid Module Configuration Code . . . . . . . . . . . . 5

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Flush Before Using Equipment . . . . . . . . . . . . . . 8

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . 8

Pumpjack Connections . . . . . . . . . . . . . . . . . . . 10

Fluid Connections . . . . . . . . . . . . . . . . . . . . . . . 11

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Pressure Relief Procedure . . . . . . . . . . . . . . . . 12

Flush the Equipment . . . . . . . . . . . . . . . . . . . . . 12

Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . 13

Calibrate Chemical Dosage . . . . . . . . . . . . . . . 13

Adjust the Pump Stroke . . . . . . . . . . . . . . . . . . 14

Preventive Maintenance Schedule . . . . . . . . . . 17

Tighten Threaded Connections . . . . . . . . . . . . . 17

Tighten Packings . . . . . . . . . . . . . . . . . . . . . . . 17

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Pump Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

G-Chem Beam Pump . . . . . . . . . . . . . . . . . . . . 21

Kits and Accessories . . . . . . . . . . . . . . . . . . . . . . 23

G-Chem Beam Pump . . . . . . . . . . . . . . . . . . . . 23

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

G-Chem Beam Pump Dimensions . . . . . . . . . . 24

Technical Specifications . . . . . . . . . . . . . . . . . . . . 25

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 26

Models and Approvals

3A6349A 3

Models and Approvals

G-Chem Beam Pumps

Fluid Modules

Models Configuration Number Plunger

Size Number of

Pumps Seal

Material Maximum Working Pressure

psi (MPa, bar)

A23000 CI-NAO-2XF-000-0 1/4 in. Simplex FKM 2500 (17.2, 172)

A23001 CI-NAO-3XF-000-0 3/8 in. Simplex FKM 1500 (10.3, 103)

A23002 CI-NAO-5XF-000-0 1/2 in. Simplex FKM 800 (5.5, 55)

A23003 CI-NAO-2XG-000-0 1/4 in. Simplex HNBR 2500 (17.2, 172)

A23004 CI-NAO-3XG-000-0 3/8 in. Simplex HNBR 1500 (10.3, 103)

A23005 CI-NAO-5XG-000-0 1/2 in. Simplex HNBR 800 (5.5, 55)

A23006 CI-NAO-2XH-000-0 1/4 in. Simplex TFE/P 2500 (17.2, 172)

A23007 CI-NAO-3XH-000-0 3/8 in. Simplex TFE/P 1500 (10.3, 103)

A23008 CI-NAO-5XH-000-0 1/2 in. Simplex TFE/P 800 (5.5, 55)

A23009 CI-NAO-2XJ-000-0 1/4 in. Simplex PTFE 500 (3.4, 34)

Plunger Size Maximum Working Pressure

psi (MPa, bar)

1/4 in. 2500 (17.2, 172)

3/8 in. 1500 (10.3, 103)

1/2 in. 800 (5.5, 55)

Configuration Number Matrix

43A6349A

Configuration Number Matrix

Check the identification plate (ID) for the 12-digit Configuration Number of your pump. Use the following matrix to

define the components of your pump.

G-Chem Beam Pump Assembly Configuration Code

Sample Configuration Number: CI-12E-2XF-000-0

FIG. 1 Example of the G-Chem Assembly Identification Plate

A23000 CI-2XF-000-0 ########

A 2500(17)

# ####

Graco Inc., P.O. Box 1441

Mpls, MN 55440 USA

Model Number Configuration Number

Date Code

Side 1 Side 2

CI 2 X F 0 0 0 0

Chemical

Injection Plunger Size Plunger Coating Seal Material Plunger Size Plunger Coating Seal Material Qualifier

Side 1 Side 2

Plunger Size Plunger Coating Seal Material Plunger Size Plunger Coating Seal Material Qualifier

2 1/4” X Chromex F FKM 0 None 0 None 0 None 0 None

33/8” GHNBR

51/2” HTFE/P

J PTFE w/FFKM

checks

Configuration Number Matrix

3A6349A 5

Fluid Module Configuration Code

Sample Configuration Number: CI-25-XF-0

FIG. 2 Example of the Fluid Module Identification Plate

A30970 ########

A 2500(17)

# ####

Graco Inc., P.O. Box 1441

Mpls, MN 55440 USA

CI-25-XF-0

Model Number Configuration Number

Date Code

CI 25 X F 0

Chemical Injection Plunger Size Plunger Coating Seal Material Qualifier

Plunger Size Plunger Coating Seal Material Qualifier

25 1/4” X Chromex F FKM 0 None

38 3/8” G HNBR

50 1/2” HTFE/P

J PTFE w/FFKM

checks

Warnings

63A6349A

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When

these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific

hazard symbols and warnings not covered in this section may appear throughout the body of this manual where

applicable.

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area be aware that flammable fumes can ignite or

explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Ground all equipment in the work area.

• Keep work area free of debris, including rags and spilled or open containers of solvent.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Use only grounded hoses.

•Stopoperationimmediatelyifstaticsparkingoccurs oryoufeel ashock.Do not use equipmentuntil

you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This

may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or

servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,

follow the Pressure Relief Procedure and disconnect all power sources.

Warnings

3A6349A 7

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

• Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including

eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not

limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-

ponent. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Specifica-

tions in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete infor-

mation about your material, request Safety Data Sheets (SDSs) from distributor or retailer.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Checkequipmentregularly.Repairorreplacewornordamagedpartsimmediatelywith genuineman-

ufacturer’s replacement parts only.

• Do not alter or modifyequipment. Alterations or modifications may void agency approvals and create

safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

Installation

83A6349A

Installation

Grounding

Pump: grounded through fluid lines.

Fluid lines: use only electrically conductive lines.

Fluid supply container: follow local code.

Accessories

Install the following required accessories in the order

shown in a typical installation (see FIG. 3 on page 9)

using adapters as necessary.

•Fluid filter (Y-Strainer) (included in K): with a 60

mesh (250 micron) stainless steel element to filter

particles from the fluid before in reaches the pump.

•Fluid shutoff valves (L): shuts off fluid flow.

•Pressure relief valve (D): overload protection.

Flush Before Using Equipment

The equipment was tested with lightweight oil, which is

left in the fluid passages to protect parts. To avoid con-

taminating your fluid with oil, flush the equipment with a

compatible solvent before using the equipment. See

Flush the Equipment, page 12.

Typical Installation

FIG. 3 is an example of an installation with a G-Chem

chemical injection beam pump. Your installation may dif-

fer from what is shown here. (See Accessories on

page 8.) The G-Chem beam pump (A) and the swivel

block (B) are the only components in FIG. 3 supplied by

Graco. All other components are supplied by customer.

Key:

A G-Chem Beam Pump

B Swivel Block and Eye Bolt

CTank

D Pressure Relief Valve (Required)

E Inlet Line

F Outlet Line

G Pressure Relief Line

H Inlet Port

JOutletPort

K Manifold Assembly (includes y-strainer and fluid shutoff

valve (L))

L Fluid Shutoff Valve (inlet & outlet) (Required)

M Pumpjack Base (I-Beam)

N Cable/Rod/Pipe

P Walking Beam

R Beam Clamp

To avoid injury due to unexpected moving parts,

remove power to the pumpjack and wait for the walk-

ing beam to stop moving before performing any task

on the G-Chem pump. The G-Chem pump is directly

influenced by the motion of the pumpjack’s walking

beam, and the pump is inactive only when the walking

beam is unable to move.

The equipment must be grounded to reduce the risk

of static sparking. Static sparking can cause fumes to

ignite or explode. Grounding provides an escape wire

for the electric current.

Installation

3A6349A 9

FIG. 3 Typical G-Chem beam pump installation with pumpjack

Installation

10 3A6349A

Pumpjack Connections

1. Remove power to the pumpjack and wait for the

pumpjack to stop moving.

2. Attach a cable (N) to the walking beam (P) using a

beam clamp (R) or other connection method (both

user-supplied).

• Place the beam clamp (R) on the walking beam

(P) where the vertical travel is, at most, 21 in.

(53.34 cm), which is the maximum travel of the

G-Chem pump’s lever arm.

3. Position the G-Chem pump (A) on the pumpjack

base (M) so that the walking beam (P) provides a

straight upward pull as it rises.

• The lever arm (122) must be able to travel 6 in.

below the base of the G-Chem pump (A) to

achieve maximum flow.

4. Securely clamp or bolt the G-Chem pump (A) to the

pumpjack base (M) using the pump’s supplied

base (112).

• The G-Chem pump (A) is shipped with the sup-

plied base (112) already attached.

5. Connect the lever arm (122) to the walking beam

(P) by routing the end of the cable (N) through the

eye bolt (8) on the supplied swivel block (B).

6. Ensure there is no slack in the cable (R) when the

G-Chem pump (A) is maximum stroke (setting “1”

on the lever arm (122) and “Full” on the stroke

adjust). Refer to Adjust the Pump Stroke on

page 14.

FIG. 4 Lever arm range of travel

21 in.

6 in.

122

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