Greenlee UAP32GL GATOR Bedienungsanleitung

INSTRUCTION MANUAL

GATORTM

UAP32GL BATTERY-POWERED

PRESSING TOOL

WITH 2-SPEED RAM

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

Greenlee Textron / Subsidiary of Textron Inc. 24455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATOR™ Battery-powered PressingTool

Table of Contents

Description .....................................................................2

Purpose..........................................................................2

Important Safety Instructions......................................3-4

Identification...................................................................5

Location of Decals .........................................................6

Specifications.................................................................6

Operation ....................................................................7-9

Maintenance ................................................................10

Troubleshooting ...........................................................11

Disassembly.................................................................12

Reassembly .................................................................13

Service .........................................................................14

Exploded Views ......................................................15-17

Parts List .................................................................18-20

Description

The UAP32GL Battery-powered Pressing Tool is a

hand-held, self-contained tool intended to press

compression pipe fittings.

Purpose

This instruction manual is intended to familiarize personnel

with the safe operation and maintenance procedures for

the Gator™UAP32GL Battery-powered Pressing Tool.

Keep this manual available to all personnel.

Replacement manuals are available upon request

at no charge.

Safety

Safety is essential in the use and maintenance of

Greenlee tools and equipment. This instruction manual

and any markings on the tool provide information for

avoiding hazards and unsafe practices related to the

use of this tool. Observe all of the safety information

provided.

KEEPTHIS MANUAL

Greenlee Textron / Subsidiary of Textron Inc. 34455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATOR™Battery-powered PressingTool

IMPORTANT SAFETY INFORMATION

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury

or property damage. The signal word, defined below,

indicates the severity of the hazard. The message

after the signal word provides information for prevent-

ing or avoiding the hazard.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Hazards which, if not avoided, COULD result in

severe injury or death.

Immediate hazards which, if not avoided, WILL result

in severe injury or death.

SAFETY

ALERT

SYMBOL

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

Failure to observe this warning will

result in severe injury or death.

Electrical Shock Hazard:

This tool is not insulated. When

using this unit near energized

electrical lines use proper personal

protective equipment.

Failure to observe this warning

could result in severe injury or

death.

Skin Injection Hazard:

Do not use fingers or hands to

check for oil leaks. High pressure

oil easily punctures skin causing

serious injury, gangrene or death.

If injured seek medical help imme-

diately to remove oil.

Do not use solvents or flammable

cleaners to clean the tool body.

Solvents could ignite causing

serious injury or property damage.

Greenlee Textron / Subsidiary of Textron Inc. 44455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATOR™Battery-powered PressingTool

IMPORTANT SAFETY INFORMATION

Do not perform any service or maintenance other

than as described in this manual. Injury or damage

to the tool may result.

•Do not immerse batteries in water or any conduc-

tive liquid. If batteries are immersed, contact your

service center for proper handling.

•Never short between the battery terminals.

•Use only the manufacturer-supplied charger rated

for 12 volt nickel cadmium batteries.

•Do not disassemble or perform modifications to

the battery. (There are no user serviceable

components in the battery.) Failure to comply may

result in injury or damage to the battery from rapid

discharge of battery energy.

•Do not place battery into pocket or toolbox with

conductive objects (coins, keys, tools, etc.).

Failure to observe this precaution could result in

burn injury from rapid discharge of battery energy.

•A battery placed on its nose on damp ground or

grass may be damaged by an electrical short.

•Do not store batteries above 60°C/140°F for

extended periods. Battery damage may result.

Failure to observe these warnings may result in

personal injury or damage to the battery from rapid

discharge of battery energy.

Wear eye protection when using

this tool.

Failure to wear eye protection can

result in serious eye injury from

flying debris or hydraulic oil.

•Do not operate tool without dies. Damage to the

ram or tool head may result.

•This tool is not designed for continuous use. After

30 –40 pressing cycles, allow the tool to cool for

15 minutes.

•Do not place tool in a vise. The tool is designed

for hand-held operation.

•Keep water from inside of tool. Water inside tool

or battery may damage internal circuitry.

•Use this tool for manufacturer’s intended purpose

only. Use other than that which is described in this

manual can result in injury or property damage.

Failure to observe these precautions can result in

injury and property damage.

Do not dispose of batteries in a fire. They will vent

vapors and may explode.

Failure to observe this warning may result in injury

from inhalation of vapors or burns from flying debris.

•Keep hands and fingers away

from closing dies.

•Lock trigger when not in use.

Inspect tool and dies before use. Replace any

worn or damaged parts. A damaged or improperly

assembled tool can break and strike nearby

personnel with sufficient force to cause severe

injury or death.

Greenlee Textron / Subsidiary of Textron Inc. 54455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATOR™Battery-powered PressingTool

Identification

1. Housing

2. Retract Button

3. Battery

4. Hand Guard

5. Trigger Lock Switch

6. Trigger

7. Battery Load Display

8. Oil Reservoir

9. Oil Plug

8 & 9

(under cover)

LOCK

UNLOCK

Greenlee Textron / Subsidiary of Textron Inc. 64455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATOR™Battery-powered PressingTool

Specifications

Weight (with battery)...................................................................10.8 lbs. (4.9 kg)

Overall Length ...........................................................................12-3/8" (31.4 cm)

Width.................................................................................................... 3" (76 mm)

Height......................................................................................... 11-3/4" (29.8 cm)

Maximum Force .............................................................................. 3 tons (32 kN)

Motor......................................................... Direct-Current Permanent Field Motor

Motor Voltage............................................................................................ 12 VDC

Charging Voltage ........................................................................................... 12 V

Charging Time ............................................................................................ 1 Hour

Pressing Time ................................................................................ 4 to 7 seconds

Pressing Performance ................................................. approximately 120/charge

Hydraulic Oil..........................................................1 pint (50 ml) Shell Tellus T 15

Pressing Head ...............................................................................................Steel

Sound Level .......................................................................... 75 dB (A) at 1 meter

Vibration............................................................................................... <2.5 m/s2s

Greenlee Textron / Subsidiary of Textron Inc. 74455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATOR™Battery-powered PressingTool

Operation

Electrical Shock Hazard:

This tool is not insulated. When

using this unit near energized

electrical lines use proper personal

protective equipment.

Failure to observe this warning

could result in severe injury or

death.

•Do not operate tool without dies. Damage to the

ram or tool head may result.

•This tool is not designed for continuous use. After

30 –40 pressing cycles, allow the tool to cool for

15 minutes.

•Do not place tool in a vise. The tool is designed

for hand-held operation.

•Keep water from inside of tool. Water inside tool

or battery may damage internal circuitry.

•Use this tool for manufacturer’s intended purpose

only. Use other than that which is described in

this manual can result in injury or property

damage.

Failure to observe these precautions can result in

injury and property damage.

•Keep hands and fingers away

from closing dies.

•Lock trigger when not in use.

Wear eye protection when using

this tool.

Failure to wear eye protection can

result in serious eye injury from

flying debris or hydraulic oil.

Greenlee Textron / Subsidiary of Textron Inc. 84455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATOR™Battery-powered PressingTool

Charging the Battery

Read the instructions supplied with the charger for explanation of proper use.

Operation (cont’d)

Battery Load Display Battery Condition

Momentary illumination at beginning of pressing cycle Normal or operating charge level

Flickering at point of maximum pressing force Normal or operating charge level

Flickering during entire pressing cycle Low charge level

Constant when operating without a load Low charge level

Battery Condition

Greenlee Textron / Subsidiary of Textron Inc. 94455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATOR™Battery-powered PressingTool

Installing Pressing Dies

1. Select the proper die according to the connector

manufacturer’s instructions.

2. Press the ram retract button.

3. Push the trigger lock to the locked position.

4. Open the pressing head and slide die into pressing

head until it “snaps”into place. Install the second

die.

Dies are purchased from connector manufacturer.

Operation (cont’d)

Pressing Fittings

1. Prepare the pipe and fitting according to the con-

nector manufacturer’s instructions.

2. Open jaws and place pressing dies around the

fitting.

3. Unlock trigger.

4. Squeeze trigger to advance pressing jaws.

Note: To make sure that a good pressing cycle is

completed, check to see if jaws touch before

max pressure is achieved.

5. Ram will return automatically after the pressing

cycle is completed. A “pop”sound will be heard at

the end of a cycle.

Note: The pressing cycle can be stopped at any

time by releasing trigger. The ram can be

returned by pressing the retract button.

Pull trigger to crimp

Push trigger lock down

to release

Push to retract ram

Greenlee Textron / Subsidiary of Textron Inc. 10 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

GATOR™Battery-powered PressingTool

Maintenance

Each Operating Day

Before Use:

1. Inspect dies for defects, such as cracks, gouges or

chips.

2. Inspect the tool for damage or leaks. If damage is

detected, return the tool to an authorized Greenlee

service center.

High Pressure Hazard:

Do not use fingers or hands to

check for oil leaks. High pressure

oil easily punctures skin causing

serious injury, gangrene or death.

If injured seek medical help immedi-

ately to remove oil.

Do not use solvents or flammable

cleaners to clean tool body. Sol-

vents could ignite causing serious

injury or property damage.

After Use:

1. Wipe clean and dry all exposed surfaces.

Note: Use a slightly damp cloth and a mild

detergent to clean the cutter body. Solvents

can damage the cutter body and may ignite.

2. Fully retract and lock trigger. Place the tool in the

carrying case. Store in a cool, dry place.

3. Fully discharged batteries should be recharged so

that they are ready for use. (See battery charger

instructions.)

Monthly

1. Thoroughly clean all surfaces.

2. Check the oil level.

3. Oil the bolt joints.

Annually or After 10,000 Pressing Cycles

1. Change the hydraulic oil.

2. Return the tool to an authorized Greenlee service

center for inspection.

General

Store the tool in the carrying case when it is

not in use.

Checking the Oil Level

1. Remove the two screws holding the tank housing

cover.

2. Remove the tank housing cover.

3. Point the head towards the ground and remove the

oil plug. Refill reservoir if necessary.

4. Replace the oil plug and the tank housing cover.

Recommended Hydraulic Oils

AVIA HVI 15

Shell Tellus T 15

MOBIL DTE 11

NUTO H 15

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