Hach ORBISPHERE K1200 Kurzanleitung

DOC024.98.93022

ORBISPHERE Model

K1200 Sensor and Model

510 Analyzer

04/2018, Edition 13

Basic User Manual

Allgemeines Benutzerhandbuch

Manuale dell'utente di base

Manuel d'utilisation de base

Manual básico del usuario

Základní uživatelská příručka

Basisgebruikershandleiding

Grundlæggende brugervejledning

Podstawowa instrukcja obsługi

Allmän användarhandbok

Alapvető felhasználói kézikönyv

Manual de utilizare de bază

Temel Kullanıcı Kılavuzu

English..............................................................................................................................3

Deutsch.......................................................................................................................... 25

Italiano............................................................................................................................ 48

Français......................................................................................................................... 71

Español.......................................................................................................................... 94

Čeština......................................................................................................................... 117

Nederlands................................................................................................................. 140

Dansk............................................................................................................................163

Polski............................................................................................................................ 185

Svenska....................................................................................................................... 209

Magyar......................................................................................................................... 232

Română....................................................................................................................... 255

Türkçe...........................................................................................................................278

Specifications

Specifications are subject to change without notice.

Specification Details

EMC requirements EN61326-1: EMC Directive

Note: The wall mount instrument is a Class A product. In a domestic environment this product

may cause radio interference in which case the user may be required to take adequate

measures.

CE compliance EN61010-1: LVD Directive

Safety rating ETL, conforming to UL 61010-1 and CSA 22.2 No. 61010-1

Enclosure ratings IP 65; Totally protected against dust; Protected against low pressure jets of water

from all directions.

NEMA 4X (wall mount only); Totally protected against dust; Protected against

pressure jets of water from all directions.

WARNING

Enclosure rating does not apply to external power supply for benchtop

instruments.

Analog outputs 3 Smart 0/4 – 20 mA (500 Ohms), programmable as linear or tri-linear,

configurable to send diagnostics or alarm information.

Measurement alarm relays

on the measurement board Three alarm relays; 1A-30 VAC or 0.5A-50 VDC on a resistance load

Configurable to Normally Open [NO] or Normally Closed [NC] contacts by

changing the jumper positions

WARNING

Potential Electrocution Hazard. Connect only safety low voltage < 33 VAC

RMS

System alarm relay on the

main board One system alarm relay; 1A-30 VAC or 0.5A-50 VDC on a resistance load

Normally closed [NC] (NO relay also available) when instrument is turned on

WARNING

Potential Electrocution Hazard. Connect only safety low voltage < 33 VAC

RMS

Digital communication RS485, Profibus DP (optional), Ethernet, USB-host to download data with a USB

memory stick

Data storage Rolling buffer or store once mode for up to 10,000 measurements

Holds calibration records for the last 100 calibrations

Sample temperature Measurement from -5 to 50°C (23 to 122°F)

Sensor resistant to temperature from -5 to 100°C (23 to 212°F)

Sample pressure 1 to 20 bar absolute (14.5 to 290 psia)

Sample types Water only

Measurement range Low range sensors: 0 to 2,000 ppb (dissolved. Indicative values until 5000 ppb)

High range sensors: 0 to 40 ppm (dissolved)

Repeatability Low range sensors: ± 0.4 ppb or 1%, whichever is the greater

High range sensors: ± 0.015 ppm or ± 2% whichever is the greater

Reproducibility Low range sensors: ± 0.8 ppb or 2%, whichever is the greater

High range sensors: ± 0.02 ppm or ± 3% whichever is the greater

Accuracy Low range sensors: ± 0.8 ppb or 2%, whichever is the greater

High range sensors: ± 0.02 ppm or ± 3% whichever is the greater

English 3

Specification Details

Limit of detection (LOD) Low range sensors: 0.6 ppb

High range sensors: 0.015 ppm

Response time (90%) Low range sensors: < 10 seconds in gas phase; < 30 seconds in liquid phase

High range sensors: < 10 seconds in gas phase; < 50 seconds in liquid phase

Display resolution 0.1 ppb

Calibration Low range sensors: Single point calibration (zero)

High range sensors: Two at cap replacement (zero and air), one during use (air)

Calibration sample Low range sensors: Standard 99.999% N2 (quality 50) or equivalent oxygen free

gas

High range sensors: Standard 99.999% N2 (quality 30) or equivalent oxygen free

gas, air

Ambient temperature -5 to 50°C (23 to 122°F)

Humidity 0 to 95% non-condensing relative humidity

Power supply Universal 85-264 VAC @ 50/60 Hz, 25 VA

10-36 VDC, 25 W

Wall and pipe mount

instrument

(H x D x W)

236.5 x 160 x 250 mm; Weight 4.25 kg

9.31 x 6.30 x 9.84 in.; Weight 8.82 lbs

Panel mount instrument

(housing) (H x D x W) 156 (123) x 250 x 220 (214) mm; Weight 3.35 kg

6.14 (4.84) x 9.84 x 8.86 (8.43) in.; Weight 6.62 lbs

K1200 28 mm sensor

(L x W) 143.50 x 49 mm; Weight 0.74 kg

5.65 x 1.93 in.; Weight 1.63 lbs

Calibration device Weight 0.7 kg (1.54 lbs)

Expanded manual version

For additional information, refer to the expanded version of this manual, which is available on the

manufacturer's website.

General information

In no event will the manufacturer be liable for direct, indirect, special, incidental or consequential

damages resulting from any defect or omission in this manual. The manufacturer reserves the right to

make changes in this manual and the products it describes at any time, without notice or obligation.

Revised editions are found on the manufacturer’s website.

Safety information

N O T I C E

The manufacturer is not responsible for any damages due to misapplication or misuse of this product including,

without limitation, direct, incidental and consequential damages, and disclaims such damages to the full extent

permitted under applicable law. The user is solely responsible to identify critical application risks and install

appropriate mechanisms to protect processes during a possible equipment malfunction.

Please read this entire manual before unpacking, setting up or operating this equipment. Pay

attention to all danger and caution statements. Failure to do so could result in serious injury to the

operator or damage to the equipment.

Make sure that the protection provided by this equipment is not impaired. Do not use or install this

equipment in any manner other than that specified in this manual.

4 English

Use of hazard information

D A N G E R

Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious

injury.

CAUTION

Indicates a potentially hazardous situation that may result in minor or moderate injury.

N O T I C E

Indicates a situation which, if not avoided, may cause damage to the instrument. Information that requires special

emphasis.

Precautionary labels

Read all labels and tags attached to the instrument. Personal injury or damage to the instrument

could occur if not observed. A symbol on the instrument is referenced in the manual with a

precautionary statement.

This is the safety alert symbol. Obey all safety messages that follow this symbol to avoid potential

injury. If on the instrument, refer to the instruction manual for operation or safety information.

This symbol indicates that a risk of electrical shock and/or electrocution exists.

This symbol indicates the presence of devices sensitive to Electro-static Discharge (ESD) and

indicates that care must be taken to prevent damage with the equipment.

This symbol, when noted on a product, indicates the instrument is connected to alternate current.

Electrical equipment marked with this symbol may not be disposed of in European domestic or

public disposal systems. Return old or end-of-life equipment to the manufacturer for disposal at no

charge to the user.

Products marked with this symbol indicates that the product contains toxic or hazardous substances

or elements. The number inside the symbol indicates the environmental protection use period in

years.

Operating altitude

This instrument is rated for an altitude of 2000 m (6562 ft) maximum. Use of this instrument at an

altitude higher than 2000 m can slightly increase the potential for the electrical insulation to break

down, which can result in an electric shock hazard. The manufacturer recommends that users with

concerns contact technical support.

Installation

This section provides necessary information to install and connect the analyzer. The installation of

the analyzer should be performed in accordance with relevant local regulations.

English 5

D A N G E R

Electrocution hazard. Do not connect AC power directly to a DC powered instrument.

D A N G E R

Electrocution hazard. Always remove power to the instrument before making electrical connections.

D A N G E R

Electrocution hazard. If this equipment is used outdoors or in potentially wet locations, a Ground Fault

Circuit Interrupt (GFCI/GFI) device must be used for connecting the equipment to its main power

source.

WARNING

Potential Electrocution Hazard. A protective earth (PE) ground connection is required for both

100-240 VAC and 5 VDC wiring applications. Failure to connect a good PE ground connection can

result in shock hazards and poor performance due to electromagnetic interferences. ALWAYS connect

a good PE ground to the controller terminal.

CAUTION

Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the

document.

N O T I C E

Install the device in a location and position that gives easy access to the disconnect device and its operation.

N O T I C E

Potential Instrument Damage. Delicate internal electronic components can be damaged by static electricity,

resulting in degraded performance or eventual failure.

Wall mounting

1. Attach the U-bracket (provided) to the wall with two screws (not

provided).

2. Tilt the instrument slightly backwards to align the bracket pins and

the insertion slots, and slide the instrument onto the bracket as

shown.

3. Insert the 2 locking screws with washers through the side slots.

4. Adjust the instrument angle for better screen vision, and lock both

side screws.

Pipe mounting

1. Assemble the pipe mount bracket to the U-bracket, using the two screws provided.

2. Attach this assembly to the pipe using two clamps (not provided).

3. Slide the instrument onto the bracket.

4. Insert the 2 locking screws with washers through the side slots.

5. Adjust the instrument angle for better screen vision, and lock both side screws.

6 English

Panel mounting

WARNING

Electrocution hazard. If the cable and connector for the power supply are not accessible after

installation, an accessible local disconnection means for the instrument power is mandatory.

1-3 4-5 6-7

1. Cut an opening in the panel to accommodate the bracket frame provided.

2. Install the provided frame in the opening.

3. Fold the 6 tabs over the panel lips, using adjustable joint pliers.

4. Slide the instrument in the bracket frame. The instrument should go over the four "T" pins. Rotate the 4 fast

locking screws on both sides of the front panel and slide it in.

5. Rotate the 4 fast locking screws 1/4 turn twice in the lock direction as indicated on the side of the front panel.

This locks the instrument in place on the four "T" pins.

6. To access the connections inside the instrument, remove the instrument housing (six screws on the back

panel, and slide the housing back out)

7. Pass the cables through the housing, then through the cable gland (if applicable) and then perform the

connections as detailed below.

English 7

Instrument connections

Figure 1 Connections - panel (left); wall/pipe (right)

1 Power cable 6 Sensor connection

2 Ethernet cable gland 7 External pressure sensor connection

3 USB-A host connector 8 Input/Output 2 cable gland

4 USB-B 4-pin connector 9 Keylock (wall/pipe mount only)

5 Input/Output 1 cable gland

Connectors assembly instructions

D A N G E R

Electrocution hazard. In order to maintain the NEMA/IP environmental ratings of the enclosure, use

only conduit fittings and cable glands rated for at least NEMA 4X/IP66 to route cables in to the

instrument.

Cable gland wiring instructions

A waterproof cable gland is provided each time a cable must be connected inside the instrument.

The nickel-plated brass cable glands are EMC-types, designed so that the cable shields attach

directly to the instrument housing as a ground. Typical cable wiring instructions are detailed below.

1. Unscrew the cable gland nut. Inside, the assembly is composed of a rubber gasket, and two

metal washers. Note that the ethernet gland on panel and wall mount instruments does not have

washers and the gasket is cut.

2. If wiring a sensor cable, the cable has already been prepared so simply remove the piece of

plastic protection from the exposed shielding. For other cables, strip off external insulation as

required, and 25 mm of shielding. Strip the wires about 8 mm from their ends.

3. Pass the cable through the nut, the rubber gasket, and the two washers.

4. Pinch the shield so that its entire circumference is pressed between the two washers and pass

the cable into the housing, blocking the cable gland.

8 English

1 Cable 4 Wire 7 Gasket

2 Shield 5 O-ring 8 Gland nut

3 Instrument 6 Washers

N O T I C E

It is vitally important to ensure the shielding is pinched and secured between the two washers to ensure the

shielding attaches directly to the instrument housing as a ground. Failure to do this could cause damage to

the instrument, and for sensor cables give incorrect readings.

5. Reattach and tighten the cable gland nut.

6. Attach the wires to the corresponding terminal block connections.

Connection to mains power supply

Power supply connection (low voltage instruments)

For low voltage instruments (10-30 VDC), connection to the mains power supply is with a 8-pin

BINDER connector (supplied).

Note: The connectors are grooved to avoid an incorrect fitting to the instrument.

Connect the power cable to the connector as follows:

Figure 2 BINDER connector Pin Connections:

1. Power 10-30 VDC

2. Ground

3. Ground

4. Ground

5. Not used

6. Power 10-30 VDC

7. Power 10-30 VDC

8. Earth

Figure 3 Wiring side view

Power supply connection (high voltage instruments)

D A N G E R

Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the

document.

D A N G E R

Electrocution hazard. Always remove power to the instrument before making electrical connections.

High voltage instruments (100-240 VAC) have a 4-pin male connector pre-wired internally with a

male BINDER connector ready for mains connection. A compatible female connector is supplied with

the instrument.

If this female connector was supplied with a mains power plug already pre-attached (cable part

numbers 33031, 33032, 33033 and 33034) then the female connector can be plugged directly into

English 9

the instrument power connector. The two connectors are grooved to avoid an incorrect fitting. Tighten

the female connector to the instrument power connector finger-tight.

If no power cable was ordered with the equipment, a mains power plug must be connected to the

supplied female connector as described in the following procedure.

User-supplied power cable specifications:

• 3-wire (live, neutral and earth)

• cable Ø ≥ 7mm; ≤ 9.5mm

• wire selection ≥ 1mm2, AWG18; ≤ 2.5mm2, AWG14

Prepare the user-supplied power cable as follows:

1. Strip off 23 mm (0.9 ins.) of shielding from the power cable.

2. Cut back the live and neutral wires to 15 mm (0.6 ins.) in length but leave the earth wire as is.

3. Then strip off a small amount of external insulation from the three wires as required.

Wire the female connector as follows:

1. Take the narrow end of the connector (4) in one hand and the main body (2) in the other and

unscrew the two. Pull away the cable clamp (3) and unscrew the end plug (1) to reveal the four

parts that make up the connector.

2. Loosen the screws on the cable clamp (3) to allow enough room to pass the power cable through.

3. Pass the power cable through the end plug (1), the main body (2), and the cable clamp (3), and

then connect the three wires (live, neutral and earth) to the connector (4) as follows:

1. Live (brown)

2. Neutral (blue)

3. Not used

Earth - Earth (green and yellow)

Note: The numbers and earth symbol are stamped on the end of the connector. Ensure it is connected

correctly.

4. Slide the cable clamp (3) back onto the connector (4) and tighten the screws on the clamp to

secure the cable.

5. Screw the two parts (4) and (2) back together.

6. Secure the power cable by screwing the end plug (1) back in place.

7. The female connector can now be plugged directly into the instrument power connector. The two

connectors are grooved to avoid an incorrect fitting. Tighten the female connector to the

instrument power connector finger-tight.

Connections to electronic boards

N O T I C E

Potential Instrument Damage. Delicate internal electronic components can be damaged by static electricity,

resulting in degraded performance or eventual failure.

Note: Any loose connection wires should be bundled tightly together with the use of nylon cable ties.

Connectors P8 on the main board (Figure 4 on page 11) and J7 on the measurement board (

Figure 6 on page 12) are made of two parts. Push down carefully the black levers on either side of

the connector and pull it out securely. Perform all connections with these connectors unplugged.

Once finished, attach the connectors to the boards by pushing them firmly in place (levers up).

10 English

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