Heat & Glo BAY-40 Bedienungsanleitung

1Heat&Glo•BAY-40,PIER-40InstallationManual•4012-071•RevD•10/03/13

Installationandserviceofthisreplaceshouldbe

performedbyqualiedpersonnel.Hearth&Home

TechnologiesrecommendsNFIcertiedprofes-

sionals,ortechnicianssupervisedbyan

NFIcertiedprofessional.

WOODBURNING FIREPLACE

Fire Risk.

WARNING

Forusewithsolidwoodfuelonly.

Otherfuelsmayoverreandgenerate

poisonousgases(i.e.carbonmonoxide).

Model(s):

Installation Manual

Installation and Fireplace Setup

WARNING

HOT SURFACES!

Glassandothersurfacesarehotduring

operationANDcooldown.

Hot glass will cause burns.

• DO NOTtouchglassuntilitiscooled

• NEVERallowchildrentotouchglass

• Keepchildrenaway

• CAREFULLY SUPERVISE children in same room as

replace.

• Alertchildrenandadultstohazardsofhightemperatures.

Hightemperaturesmayigniteclothingorotherammable

materials.

• Keep clothing, furniture, draperies and other ammable

materialsaway.

INSTALLER: Leave this manual with party responsible for use and operation.

OWNER: Retain this manual for future reference.

BAY-40

PIER-40

NOTICE: DO NOT discard this manual!

• DO NOTstoreorusegasolineorotheram-

mablevaporsandliquidsinthevicinityofthis

oranyotherappliance.

• DO NOToverre.Overringwillvoidyour

warranty.

• Complywithallminimumclearancestocom-

bustiblesasspecied.Failuretocomplymay

causehousere.

WARNING: If the information in these

instructionsisnotfollowedexactly,are

or explosion may result causing property

damage, personal injury, or death.

2Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13

Safety Alert Key:

• DANGER! Indicatesahazardoussituationwhich,ifnotavoidedwillresultindeathorseriousinjury.

• WARNING!Indicatesahazardoussituationwhich,ifnotavoidedcouldresultindeathorseriousinjury.

• CAUTION! Indicatesahazardoussituationwhich,ifnotavoided,couldresultinminorormoderateinjury.

• NOTICE:Indicatespracticeswhichmaycausedamagetothereplaceortoproperty.

Table of Contents

1 ProductSpecic&ImportantSafetyInformation

A.FireplaceCertication 4

B.Non-CombustibleMaterials 4

C.CombustibleMaterials 4

2 Getting Started

A.TypicalFireplaceSystem 5

B.DesignandInstallationConsiderations 6

1.SelectingFireplaceLocations 6

2.LocatingFireplace&Chimney 7

C.ToolsandSuppliesNeeded 8

D.InspectFireplaceandComponents 8

E.FireplaceSystemRequirements 8

3 Framing and Clearances

A.FireplaceDimensions 9

B.Clearances 10

MinimumClearancestoCombustibles 10

C.ConstructtheChase 11

D.FrametheFireplace 12

E.SecureandLeveltheFireplace 12

F. ProtectiveMetalHearthStrips 13

G.InstallOutsideAirKit 14

AK17Installation(BAY-40) 15

AK14/AK18Installation(PIER-40) 15

4 Chimney and Termination Requirements

A.ChimneyRequirements 16

B.Offsets/Returns 17

C.TerminationRequirements 18

5 Chimney Installation

A.TypicalChimneySystem 19

B.AssembleChimneySections 20

C.InstallChimneyAirKit(optional) 20

D.SecureOffset/Return 21

E.InstallCeilingFirestops 21

F. InstallAtticInsulationShield 22

G.RoofPenetration 23

H.InstallChase/ChaseTop 23

I. TerminationCapRequirements 24

J. InstallTerminationCap 24

6 Shrouds

A.RadiationShield 26

B.FieldConstructedShrouds 26

1.OpenTopShroud 26

2.MailboxStyleShroud 27

3.RoofedStyleShroud 27

7 Finishing

A.FinishingMaterial 28

B.HearthExtension,BuildingandFinishing 29

1.FireplaceInstalledFlushontheFloor

 andHearthExtensionRaisedtoBottom

 ofFireboxOpening 30

2.RaisedHearthExtensionandRaisedFireplace 31

3.FireplaceOpeningandHearthExtensionFlush

 withtheFloor 32

C.Non-CombustibleSealantMaterial 32

D.MantelandWallProjections 32

E.Sidewalls/Surrounds 33

8 Fireplace Setup

A.GasLog/LighterProvision 34

B.WoodBurningInserts 34

C.GlassDoors(required) 34

9 Reference Materials

A.ChimneyComponents 35

B.OptionalComponents 39

►

Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13

Customer:

Lot/Address

Model (circle one): BAY-40

PIER-40

YES IF NO, WHY?

Shrouds Section 6 (Pg. 26)

Shroudisinstalledproperlyperinstructions.

Fi i hi

S ti 7 (P 28)

Protectivehearthstripsinstalledpermanualrequirements.(Pg.13)

Fireplace Install

Outsideairkitinstalled.(Pg.14)

ChimneySection4&5(Pg.16)

Atticinsulationshieldinstalled.

ATTENTION INSTALLER:

Follow this Standard Work Checklist

Thisstandardworkchecklististobeusedbytheinstallerinconjuctionwith,notinsteadof,theinstructionscontainedinthisinstallation

manual.

Date Installed:

Location of Fireplace:

Installer:

Dealer/Distributor Phone #

Serial #:

Roofflashinginstalled.

Terminationinstalled.

WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or

explosion.

Verifiedthatthechaseisinsulatedandsealed.(Pg.11)

Verifiedclearancestocombustibles.(Pg.10)

Fireplaceisleveledandsecured.(Pg.12)

Hearthextensionsize/heightdecided.(Pg.29)

Chimneyconfigurationcomplieswithdiagrams.

Chimneyinstalled,lockedandsecuredinplacewithproperclearance.

Chimneyairkitinstalled.

Firestopsinstalled.

Hearth&HomeTechnologiesrecommendsthefollowing:

Commentscommunicatedtopartyresponsible

4012-072•RevA•05/30/13

Finishing Section 7 (Pg. 28)

Hearthextensioninstalledpermanualrequirements.

Fireplace Setup Section 8 (Pg. 34)

Verifiedallclearancesmeetinstallationmanualrequirements.

Mantelsandwallprojectionscomplywithinstallationmanualrequirements.

•Photographingtheinstallationandcopyingthischecklistforyourfile.

Combustiblematerialsnotinstalledinnon-combustibleareas.

__________________________by______________________on_________

(Builder/Gen.Contractor)(Installer)(Date)

Comments:Furtherdescriptionoftheissues,whoisresponsible(Installer/Builder/OtherTrades,etc.)andcorrectiveactionneeded:

Manualbagandallofitscontentsareremovedfromthefireplaceandgiventotheparty

responsibleforuseandoperation.

•Thatthischecklistremainvisibleatalltimesonthefireplaceuntiltheinstallationiscomplete.

Allpackagingandprotectivematerialsremoved.

Doorsproperlyinstalled.

Moldedbrickpanelsinstalledcorrectly.

Grateisproperlyinstalled.

Firescreenproperlyinstalled.

4Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13

WARNING! Risk of Fire! Hearth & Home Technologies

disclaims any responsibility for, and the warranty and

agency listing will be voided by the following actions.

DO NOT:

• installoroperatedamagedreplace

• modifyreplace

• install other than as instructed by Hearth & Home

Technologies

• operate the fireplace without fully assembling all

components

• overre

• installunventedgaslogset

• installanycomponentnotapprovedbyHearth&Home

Technologies

• installpartsorcomponentsnotListedorapproved

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage. For

assistance or additional information, consult a qualied

installer, service agency or your dealer.

B. Non-Combustible Materials

• Materialswhich willnot igniteand burn,composed of

anycombinationofthefollowing:

- Steel - Iron

- Brick - Tile

- Concrete - Slate

- Glass - Plasters

• MaterialsreportedaspassingASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube

Furnace at 750° C

C. Combustible Materials

• Materialsmadeoforsurfacedwithanyofthefollowing

materials:

- Wood - Compressedpaper

- Plantbers - Plastic

- Plywood/OSB - Sheetrock(drywall)

• Anymaterialthatcanigniteandburn;ameproofedor

not,plasteredorun-plastered

1 ProductSpecic&ImportantSafetyInformation

A.FireplaceCertication

ThisreplacemaybeinstalledinsleepingroomsEX-

CEPTinmanufacturedhomes.Ifinstalledwithagaslog

set,provisionsfortheNationalFuelGasCodemustbe

met.

Thisreplacehasbeentestedandlistedforusewith

theoptionalcomponentsspeciedinthismanual.These

optionalcomponentsmaybepurchasedseparatelyand

installedatalaterdate.Anoutsideairkit,gasinsert,gas

logsetorgaslog-lightershouldbeinstalledatthetimeof

replaceinstallation.

Heat&GloisaregisteredtrademarkofHearth&Home

Technologies.

Thisreplacesystemhasbeentestedandlistedinaccor-

dancewithUL127standardsbyUnderwritersLaborato-

riesInc.forinstallationandoperationintheUnitedStates.

Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13

2 Getting Started

A. Typical Fireplace System

Figure 2.1 Typical Fireplace System

)

))

)

Non-combustible

roof flashing maintains

minimum clearance

around chimney

Additional lateral

support for chimney

above roof (or enclosed

in chase) if needed

Ceiling firestop

on floor of attic

Support straps

on rafter support

chimney (not shown)

Termination cap

Chimney penetrates roof

preferably without affecting

roof rafters

Offset & Return (with hanger straps)

Framing headed off

in ceiling joists

Enclosed space above

and around fireplace

Mantel and surround

Decorative facing

and trim

Hearth extension

Factory-built fireplace

Protective metal

hearth strip(s)

Outside

combustion air

Combustible framing/header

on top of V-shaped standoffs

Chimney system

Attic insulation shield (not shown)

must be used here to keep

insulation away from chimney

if attic is insulated

Storm Collar

Chimney Air Kit

Outlet must be

no less than

4 ft. (1.22 m) off

ground level.

6Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13

72 in.

(1829 mm)

BAY-40 PIER-40

40-1/2 in.

(1029 mm)

HEARTH

EXTENSION

(shaded)

HEARTH

EXTENSION

(shaded)

1/2 in. min. distance from

fireplace to combustible

materials.

Note:

62 in.

(1575 mm)

16 in.

(406 mm)

56 in.

(1422 mm)

64 in.

(1626 mm)

64 in.

(1626 mm)

16 in.

(406 mm)

26 in.

(660 mm)

to front of

fireplace

opening

12 in. (305 mm) from

opening of fireplace

Figure 2.2 Fireplace Locations

NOTICE:

• Illustrationsandphotosreecttypicalinstallationsand

are FORDESIGNPURPOSESONLY.

• Illustrations/diagramsarenotdrawntoscale.

• Actualinstallation/appearancemayvaryduetoindividual

design preference.

• Hearth&HomeTechnologiesreservestherighttoalter

its products.

NOTICE: In addition to these framing dimensions, also

reference the following section:

• Clearances (Section 3).

NOTICE:

Aminimum1/2in.airclearanceatthebackofthe

replaceassemblymustbemaintained.

Chimneysectionsatanylevelrequirea2in.mini-

mum air space clearance between the framing

and chimney sections.

B. Design and Installation Considerations

NOTICE: Checkbuildingcodespriortoinstallation.

• InstallationMUSTcomplywithlocal,regional,stateand

nationalcodesandregulations.

• Consultinsurancecarrier,localbuildinginspector,re

ofcialsorauthoritieshavingjurisdictionoverrestrictions,

installationinspectionandpermits.

• Before installing,determinethefollowing:

- Wherethereplaceistobeinstalled.

- Theventsystemcongurationtobeused.

- Gassupplypiping.

- Electricalwiring.

- Framingandnishingdetails.

1. Selecting Fireplace Locations

Thisreplacemaybeusedasaroomdivider,installed

alongawall,acrossacornerorusedinanexteriorchase.

SeeFigure2.2.

Locatingthereplaceinabasementshouldbeavoided.

Locatingnearfrequentlyopeneddoors,centralheat

outletsorreturns,orotherlocationsofconsiderableair

movementcanaffecttheperformance.

Outsideairmustbeusedforcombustion.Thisreplace

comesequippedwithanoutsideairinlettofeedcombus-

tionairfromoutsidethehome,alongwithanoutsideair

terminationcap;therigidmetalductisrequiredbutnot

supplied.Considerationshouldbegiventothesefactors

beforedecidingonalocation.

Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13

2. LocatingFireplace&Chimney

Locationofthereplaceandchimneywillaffectperfor-

mance.

• Installwithinthewarmairspaceenclosedbythebuilding

envelope.Thishelpstoproducemoredraft,especially

duringlightinganddie-downofthere.

• Installingthereplaceinabasementisnotrecommended.

• Penetratethehighestpartoftheroof.Thisminimizes

theeffectsofwindloading.

• Locate termination cap away from trees, adjacent

structures,unevenrooflinesandotherobstructions.

• Minimizetheuseofchimneyoffsets.

• Considerthereplacelocationrelativetooorandceiling

andatticjoists.

• Takeintoconsiderationtheterminationrequirementsin

Sections4and5.

Marginal Location:

• Below peak

Location NOT recommended:

• Not the highest point of the roof

• Wind loading possible

Multi-level Roofs

Windward

Leeward

Recommended Location:

• Above peak

Recommended:

• Insulated exterior chase

in cooler climates

Recommended Location:

• Above peak

• Inside heated space

Location NOT recommended:

• Too close to tree

• Below adjacent structure

• Lower roof line

• Avoid outside wall

Marginal Location:

• Wind loading possible

Figure 2.3 Recommended Chimney Locations

• Installtheoutsideairkitwiththeintakefacingprevailing

windsduringtheheatingseason.

• Ensure adequate outdoor air for all combustion

appliancesandexhaustequipment.

• Ensurefurnaceandairconditioningreturnventsarenot

locatedintheimmediatevicinityofthereplace.

• Avoidinstallingthereplaceneardoors,walkwaysor

smallisolatedspaces.

• Recessedlightingshouldbea“sealedcan”design.

• Attichatchesweatherstrippedorsealed.

• Atticmountedductworkandairhandlerjointsandseams

tapedorsealed.

8Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13

C. Tools and Supplies Needed

Beforebeginningtheinstallationbesurethefollowing

toolsandbuildingsuppliesareavailable:

Reciprocatingsaw Framingmaterial

Pliers Non-combustiblesealant

Hammer Gloves

Phillipsscrewdriver Framingsquare

Flatbladescrewdriver Electricdrillandbits

Plumbline Safetyglasses

Level Tapemeasure

1/2-3/4in.length,#6or#8self-drillingscrews

Misc.screwsandnails

D. Inspect Fireplace and Components

WARNING! Risk of Fire and/or Explosion! Damaged

parts could impair safe operation. DO NOT install dam-

aged,incompleteorsubstitutecomponents.Keepre-

place dry.

• Removereplaceandcomponentsfrompackagingand

inspectfordamage.

• Vent system components and doors are shipped in

separatepackages.

• Reporttoyourdealeranypartsdamagedinshipment.

• Read all the instructions before starting the

installation. Follow these instructions carefully

during the installation to ensure maximum safety

andbenet.

E. Fireplace System Requirements

TheHeatilatorreplacesystemrequirementsconsistof

thefollowing:

• Fireplace

- Refractory(includedwithreplace)

- Firescreen(includedwithreplace)

- Grate(includedwithreplace)

- HearthExtension(required,soldseparately)

• OutsideAirSystem

- AirInletHood(includedwithreplace)

- Flex(required,soldseparately)

• ChimneySystem

- AtticInsulationShield(includedwithreplace)

- Chimneyterminationcap(required,soldseparately)

• Non-combustiblenishmaterial

• Doors/endpanel(required,soldseparately)

Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13

3 Framing and Clearances

A. Fireplace Dimensions

42"

36"

40"

12"

40"

24"

GAS

KNOCKOUT

GAS

KNOCKOUT

OUTSIDE AIR

COVER PLATE

42"

36"

40"

12"

24"

11"

20"

FRONT VIEW - BAY-40

END VIEW - BAY-40

TOP VIEW - BOTH MODELS

BOTTOM VIEW

BAY-40

FRONT VIEW - PIER-40

END VIEW - PIER-40

22½"

5¾" ½" 5¾"

22½"

9½"

53/8"

8¼"

44"

8¾"

5¼" 12"

175/8"

471/8"

Figure 3.1 Fireplace Dimensions

10 Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13

B. Clearances

WARNING! Risk of Fire!

You must comply with all minimum air space clearances

tocombustiblesasspeciedinFigure3.2.DO NOTpack

required air spaces with insulation or other materials.

Framing or nishing material used on the front of, or in

frontof,thereplacecloserthantheminimumslistedmust

be constructed entirely of non-combustible materials (i.e.,

steel studs, concrete board, etc.). Failure to comply may

causere.

Figure 3.2 Clearances to Combustible Materials

Minimum Clearances to Combustibles

WITHIN ENCLOSURE AREA

Fireplacetobackwall 1/2in.(13mm)

Topstandoffstoheader 0in.(0mm)

Dooropeningtosidewall 26in.(660mm)

MANTEL

Mantelminimumheight 421/2in.(1080mm)

Maximummanteldepth 12in.(305mm)

(insulation)

0 in. to level

of standoffs

Attic

Insulation

Shield

(ceiling)

(roof)

(attic)

(ceiling)

Ceiling Firestop

Offset/Return (secured

with hanger straps)

Storm Collar

Roof Flashing

1/2 in. (13 mm) to

back of appliance

Must have 2 in. (51 mm)

minimum clearance

to header

0 in.

to floor

2 in. (51 mm) min.

Shaded areas

represent

2 in. (51 mm) min.

air space clearance

required around pipe

Combustible Object

48 in.

1219 mm

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