Herd Aero Bedienungsanleitung

Installation Guide

1-888-543-4373

www.HERD.com

Part No: KW03-IG

Rev: A

Date: 19-Mar-19

Part No: WS11-LEGACY-IG

Rev: A

Date: 2019-09-24

This Guide is for all Truck Guard

Models, including (where

applicable):

Aero

Defender

Texas

Big Texas

Road Train

Super Road Train

Important

•Herd Truck Guards are vehicle "Make & Model" specific. Use of a Truck Guard on a vehicle other than the

model it was designed for will constitute improper use of the product and may void warranty.

•Unless otherwise specified, Grade 8 or Class 10.9 hardware is to be used. For the purposes of these

instructions, OEM hardware means the truck's original factory hardware.

•For further detail of warranty coverage and warranty repair information visit www.HERD.com.

Truck I.D.

Truck Models

WS11

WS 4900 SFA Drop

Cradle Frame -

Factory Tow Pin -

Non-Lowmax

General Safety

•Take time to fully read the instructions before installing the Herd Truck Guard.

•At all times exercise safe work shop practices, wear steel toe boots and safety glasses during installation.

•Parts and components of the Herd Truck Guard can be heavy, handle with care to avoid injuries.

•Respect power tools and use them as advertised.

For assistance call

1-888-543-4373

www.HERD.com

Thank you for choosing HERD!

HERD North America Inc.

2168 Springfield Road

Box 28, Group 525, RR5

Sunnyside, MB Canada R5R 0J3

Reference this Parts List if your Truck Guard has a CEB (Captive Eye Bolt) Latching System

1-888-543-4373

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Part No: KW03-IG

Rev: A

Date: 19-Mar-19

Part No: WS11-LEGACY-IG

Rev: A

Date: 2019-09-24

Figure 1 –Captive Eye Bolt Latching System

Table 1: Parts and Hardware Included

Items marked with * are not shown in Figure 1 above

Item No

Part No

Description

Qty

BR-WS11-AT (Only with Aero, Road Train, Super Road

Train, Texas, & Big Texas Versions)

BR- WS11-FLT (Only with Defender Version)

BRACKET, Western Star 4900 SFA Drop Cradle

Frame - Factory Tow Pin - Non-Lowmax

1MPA027 (Only with Aero, Road Train, Super Road

Train, Texas, & Big Texas Versions)

1MPA024 (Only with Defender Version)

ASSY - LEGACY LIFT ASSIST

7-EYEBOLT KIT

CAPTIVE EYEBOLT ASSEMBLY

HERD TRUCK GUARD

TRUCK GUARD APPEARANCE MAY VARY BY SKU

500120

BOLT-HEX 5/8-11X2-1/2 NC GR8 YZP

500119

BOLT-HEX 5/8-11X2 NC GR8 YZP

500214

WASHER-FLAT 5/8 SAE GR8 YZP

500176

NUT-NYLOCK 5/8-11 NC GR8 YZP

*10

500086

BOLT-HEX 1/2-13X2 NC GR8 YZP

*11

500206

WASHER-FLAT 1/2 SAE GR8 YZP

*12

500167

NUT-NYLOCK 1/2-13 NC GR8 YZP

*13

500254

SHIM-SLOTTED .615 SLOTX.125 THICK

*14

500255

SHIM-SLOTTED .615 SLOTX.062 THICK

Reference this Parts List if your Truck Guard has a Slam Latch Latching System

Part No: WS11-LEGACY-IG

Rev: A

Date: 2019-09-24

1-888-543-4373

www.HERD.com

1-888-543-4373

Figure 2 –Slam Latch Latching System

Table 2: Parts and Hardware Included

Items marked with * are not shown in Figure 2 above

Item No

Part No

Description

Qty

BR-WS11-AT-SL (Only with Aero, Road Train, Super Road

Train, Texas, & Big Texas Versions)

BR- WS11-FLT-SL (Only with Defender Version)

BRACKET, Western Star 4900 SFA Drop Cradle

Frame - Factory Tow Pin - Non-Lowmax

1MPA027 (Only with Aero, Road Train, Super Road Train,

Texas, & Big Texas Versions)

1MPA024 (Only with Defender Version)

ASSY - LEGACY LIFT ASSIST

4-MC-SLA-A

ASSY- LEGACY SLAM LATCH

HERD TRUCK GUARD

TRUCK GUARD APPEARANCE MAY VARY BY SKU

500120

BOLT-HEX 5/8-11X2-1/2 NC GR8 YZP

500119

BOLT-HEX 5/8-11X2 NC GR8 YZP

500214

WASHER-FLAT 5/8 SAE GR8 YZP

500176

NUT-NYLOCK 5/8-11 NC GR8 YZP

*10

500086

BOLT-HEX 1/2-13X2 NC GR8 YZP

*11

500206

WASHER-FLAT 1/2 SAE GR8 YZP

*12

500167

NUT-NYLOCK 1/2-13 NC GR8 YZP

*13

500254

SHIM-SLOTTED .615 SLOTX.125 THICK

*14

500255

SHIM-SLOTTED .615 SLOTX.062 THICK

Installation Procedure

Part No: WS11-LEGACY-IG

Rev: A

Date: 2019-09-24

1-888-543-4373

www.HERD.com

1-888-543-4373

1. Remove the 6 OEM bolts on the

front of the OEM bumper.

Disconnect OEM driving lights if

applicable.

Remove the OEM bumper. If the

truck has a collision mitigation

radar sensor, unplug and remove

it.

Figure 3 –OEM Bumper Removal Front View

2. If the truck is a "Logger", the cast

center tow section that protrudes

from the front of the truck needs

to be removed and two

additional "Herd" brackets are

required to replace the OEM

bumper mounting brackets.

1-MP-WS11.70 (LH & RH) are

used for Raised Cab truck

models.

1-MP-WS11.71(LH & RH) are

used for Non-Raised Cab truck

models.

Replace the existing factory

supplied bumper mounting

brackets with the HERD supplied

mounting brackets. Reuse OEM

Hardware for mounting HERD

supplied brackets.

Figure 4 –OEM Bumper Mounting Brackets & Cast Center Section

Remove 6 Bolts

OEM Bumper

Mounting Brackets

Cast Center Tow Section

Installation Procedure

Part No: WS11-LEGACY-IG

Rev: A

Date: 2019-09-24

1-888-543-4373

www.HERD.com

1-888-543-4373

3. Remove the OEM Hardware as

shown in Figure 5. Remove 2

bolts per side.

Figure 5 –Removing OEM Hardware (Passenger Side Shown)

4. Install submount

1-MP-WS12-SUB.1

(Part of Item 1) on the

passenger side of the truck

frame as shown in figure 6.

Install submount

1-MP-WS12-SUB.2

(Part of Item 1) on the driver

side of the truck frame as

shown in figure 6.

Do so with HERD supplied

hardware (Items 6, 8, 9).

Figure 6 –Bracket Submount Installation (Passenger Side Shown)

6, 8, 9

Remove 2

Bolts Per Side

Installation Procedure

Part No: WS11-LEGACY-IG

Rev: A

Date: 2019-09-24

1-888-543-4373

www.HERD.com

1-888-543-4373

5. Install Bracket using supplied

Hardware. See step 6 for which

mounting points to use.

Ensure that 3/8” packers

1-BR-PAC-51x9.5 (Part of Item 1)

are used behind the bracket on

the fasteners that connect to the

center tow section. See Figure 7a.

If necessary, use the provided

shims (Items 13, 14) to ensure

the bracket sits square on the

truck. See Figure 7b.

Figure 7a –Mounting points that require Packer plates

Figure 7b –Use of Shims to Position Bracket

6. Install the Bracket to the truck

using the mounting points shown

in Figure 8. Use provided

hardware

(Items 7, 8, 9, 10, 11, 12).

Note:

If installer has a crane available,

Truck Guard can be attached

onto truck with bracket,

otherwise disassemble Truck

Guard from bracket first. Keep

hardware. If HERD Truck Guard is

equipped with lift assist, the

springs must be removed. Refer

to instructions S004 (Defender

Truck Guards) or S005

(Aero/Texas Truck Guards) for

proper lift assist disassembly

procedure.

Figure 8 –HERD Loose Bracket Installation (Passenger Side Shown)

Shim

Install Packers Behind

these Mounting Points

10, 11, 12

7, 8, 9

Installation Procedure

Part No: WS11-LEGACY-IG

Rev: A

Date: 2019-09-24

1-888-543-4373

www.HERD.com

1-888-543-4373

7. If the Herd Truck Guard was

disassembled from bracket in

Step 6, reinstall Herd Truck Guard

onto bracket using the hardware

kept from Step 6. Fasten both the

driver and passenger sides.

For DFLT & Defender models

only: To install the hinge bolts,

the Truck Guard must be in the

open (down) position to allow

the bottom lip to go under and

around the steel hinge.

Figure 9 –View of Bracket Hinge (Driver Side Shown)

8. Close the Truck Guard and check

fitment. Truck Guard position can

be adjusted side to side and up or

down as required. Once fitment

is confirmed, tighten all mounting

bolts. Torque 3/4” hardware to

150lb-ft. Torque 1/2”, 9/16”, and

5/8” hardware to 110lb-ft

Figure 10 –Herd Truck Guard Installed

Important

•Check mounting points after the first 5000 km and every 3-6 months.

•If this Truck Guard is equipped with Legacy Herd Slam Latch, periodic adjustment is required. Refer to Legacy

Slam Latch Installation adjustment instructions to properly adjust your Slam Latch.

•The drop-forged eyebolts are an integral part of the strength of Herd Truck Guards. When tightened firmly,

they will minimize vibration and provide superior impact resistance.

•To help maintain the factory finish, avoid acid wash.

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