Hitachi CV-600 Bedienungsanleitung

SERVICE MANUAL

CONTENTS

1. OVERVIEW…………………………..…………………... 2

2. ASSEMBLY & DISMANTLING INSTRUCTIONS........ 2

3. CIRCUIT DIAGRAMS………………..........……………. 5

4. CONSTRUCTIONAL DIAGRAMS……….....…………. 7

5. ACCESSORIES………………………………...……....10

6. PARTS LIST CV-600……………………………...…... 11

7. PARTS LIST CV-610……………………………...…... 12

8. PARTS LIST CV-710…….................…...…………… 13

9. ACCESSORIES PARTS LIST……..................…...… 14

10. FINAL TESTS…….........................................………… 4

SPECIFICATIONS

MODEL HITACHI CV-600 HITACHI CV-610/710

Voltage (V) 230-240 230-240

Rated power (W) 1200 1200

Peak power (W) 1500 1500

Insulation class II. II.

Noise level (dBA) 75 75

Air throughput (I/s) 45 45

Negative pressure (kPa) 25 25

SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT

VACUUM CLEANER

JUNE 2000 HHEE

No. CZ001

CV-600

CV-610

CV-710

Cylinder Vacuum Cleaners

1. Overview

These vacuum cleaners utilise a double plastic casing. The interior

consists of compartments for the storage of paper or textile filters and a

motor. Between the rear of the motor and case there is a plastic

pressing which serves to reduce noise caused by air flow. All the

various components are fitted into the bottom casing which has

wheels. This is finished with a top cover . On the top cover there is are

two lids, one is the dust bag compartment cover and the other covers

the accessories. Micro-filters are fitted in the dust bag compartment

and in the rear part of the vacuum cleaner. The hose is attached to the

lid of the vacuum cleaner.

2. Assembly and Dismantling Instructions

Most of the parts which are illustrated on the construction diagrams

have an encircled number. To order a replacement part, identify the

item required on the diagram by its number and then refer to the parts

list section.

2.1 Dismantling and Assembly of the Panel (12)

and Flaps (30) and (31)

Firstly, remove the decorative grille at the rear of the vacuum cleaner

by pressing the spring lock upwards, then use a screwdriver and press

down two lock pieces on the panel and lift it slightly. Put a screwdriver

between the flap and the panel at its left or right edge, slightly lift the

panel and pull upwards.

To reassemble the panel, firstly put the two front projections into the

cover openings and press down the rear part of the panel. (The pliable

points run in the plate of the cover.) Press down the panel at the flaps

until you hear a click. The panel is then assembled correctly.

To remove the power and cord retraction flaps, carefully insert a

screwdriver between the ‘U’ shaped pieces and retaining clips on the

main moulding and lift up the flap.

NB. A spring is located under each flap!

To reassemble, insert the projection on the flap into the top case and

clip the ‘U’ pieces on to the projections opposite the retaining clips.

Press down the flap until a click is heard.

2.2 Dismantling and Reassembling the Lid

Dismantle the panel as described above, remove the hinge pins, then

remove the top accessory lid followed by the dust compartment lid by

sliding it out

To reassemble, put the dust compartment lid together with the top

accessory lid in the hinge plates, insert the hinge pins, then replace

the panel.

2.3 Removing and Replacing the Switch

Dismantle the panel and the switch flap, then press the clip under the

switch and slide it out from the plate.

To replace, push the switch into the plate.

2.4 Removing the Control Board

Dismantle the panel, take out the control board from the slots and

remove all the connections (noting the position of each connector). To

replace, follow the reverse procedure. ATTENTION! When

reassembling, the potentiometer slider and the control knob must be

placed in the same extreme position to fit together.

2.5 Dismantling and Reassembling the Cover

Remove the grille, panel, control board and the two lids. Unscrew six

screws, remove the switch and its connectors. Pull out a short piece of

the supply lead, (use a screwdriver to remove the outlet cover if

necessary), remove the clip on top of the outlet cover and pass the

supply lead through the outlet and cover, then remove the cover.

To reassemble, pass the supply lead through the cover aperture and

outlet. Pass the motor and winder conductors through the cover

aperture (also reconnect the small cooling hose). Then put the cover

on the casing so that both pressings should fit in well together. Press

the trim in the front, between both pressings and screw on the cover.

Then click the outlet into the cover. Refit the power plug.

2.6 Winder

Remove the cover, as described previously and remove the winder

from the bottom case.

To reassemble, put the winder in the slot in the casing and put the

cables into the grips on top of the motor housing.

2.7 Removing and Replacing the Motor

Remove the cover of the vacuum cleaner as previously described, then

remove the winder, unscrew the four screws holding the motor cover.

Remove the cover, then the motor.

To reassemble, replace the connections, mount dampers, fit front

circular seal and the motor in its housing. Check that the mounting of

the dampers and seal are correct and then replace motor. When

reassembling the motor housing, ensure that the motor cables are not

trapped but are fed through the two holes in the housing.

3. Circuit Diagrams

4. Constructional Diagrams

5. Accessories for Hitachi CV-600/610/710

List of spare parts for Hitachi CV-600

List of spare parts for Hitachi CV-610

8.

List of spare parts for Hitachi CV-710

Final Tests

1. After re-assembly, run the vacuum cleaner for at least 15

minutes without joining the hose to the main body and ensure

that there is no abnormal vibration

2. Measure the insulation resistance between the power supply

plug and metal surfaces with a 500V DC insulation resistance

and ensure that the insulation resistance is not less than 10M

ohm.

10. Accessories Parts List

Final Tests

10.

Removing and Replacing the Supply Lead

4. Check the operation of the switch button function by switching

on and off 3 times.

5. Check the operation of the winder function by retracting the cord

3 times.

6. Check for the presence of foreign matter, this could cause

damage to the motor.

7. The dust bag full indicator can be adjusted by attaching the

crevice nozzle (item 50) to the hose pipe. Cover the straight

(not bevelled) part of the crevice tool with a finger and slide the

indicator so that it is in the centre of the viewing aperture.

NB. The slide control on the hose pipe should be closed and the

power control should be set at maximum on CV-610 and CV-710.

CV-610/CV-710 Power Module Circuit Diagram

NB. This circuit is only shown for reference, if there is a fault on the module,

the module should be replaced.

3. Check the noise level at the motor.

4. Constructional Diagram

CV-600

CV-610/710

Accessories for CV-600/CV-610/CV-710

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