Honeywell CD3000S-1PH Bedienungsanleitung

EN1I-6301

CD3000S-1PH

THYRISTOR UNIT

From 125Ato 700A

USER’S MANUAL

Rev. 12/2004

EN1I-6301

User’s Manual CD3000S-1PH from 125A to 700A Honeywell

CD3000S-1PH Thyristor Unit from 125A to 700A

Index:

1. Glossary 4

1.1 Terminology 4

1.2 Input signal 4

1.3 Power feed back 4

1.4 What is a thyristor unit 4

2. Technical specifications 5

2.1 General Features 5

2.2 Input features 5

2.3 Output features 6

2.4 Derating curve 6

2.5 Fans 6

3. Ordering information 7

4. Installation and wiring information 8

4.1 Identification of the unit 8

4.2 Installation 8

4.3 Dimensions 9

4.4 Fixing Holes 10

5. Wiring Instructions 11

5.1 Removing the cover 11

5.2 Cabling detail 14

5.3 Wiring connection 16

5.4 LED Status Table 17

6. Start up 18

6.1 Auxiliary supply 19

6.2 Input configuration 20

7. Thyristor firing mode 21

7.1 Zero Crossing(ZC) 21

8. Fuses and fuseholder 22

8.1 Fuses and Fuse Code 22

9. Maintenance 23

9.1 Trouble Shooting 23

9.2 Repairing procedure 24

9.3 Fans 24

9.4 Servicing 24

9.5 Warranty conditions 24

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Honeywell CD3000S-1PH from 125A to 700A User’s Manual

CAUTION

Thyristor units are used in power industrial equipment. When the thyristor unit is working, there

are on the unit the following voltages

- Maximum main supply voltage on power terminals up to 600V.

- Auxiliary supply 230-460Vac.

- Fan voltage 230Vac 50/60Hz Power consumption 14W.

Don't remove the plastic cover which provides adequate protection against electric shock.

Don’t use this thyristor in aerospace and nuclear application.

Electric Shock Hazard (Risque the choque électrique)

When thyristor unit has been connected to main supply voltage and is switched off, before to touch

it be secure that the unit is isolated and wait at least one minute to permit to discharge internal

capacitors. Thus be secure that:

• access to thyristor unit is only permitted to specialized personnel;

• the authorised personnel must read this manual before to have access to the unit;

• the access to the units must be denied to unauthorized personnel.

Important warnings(attention)

• Local regulations regarding electrical installation should be rigidly observed.

• Safety regulations must be rigidly observed.

• Don't bend components to maintain insulation distances.

• Protect the units from high temperature, humidity and vibrations.

• Don't touch components to prevent elettrostatichal discharges on them.

• Verify that all ratings are in line with real needs.

• If authorized personnel must measure voltage, current etc. on units, take away rings and other

jewels from fingers and hands.

• Authorized personnel working on thyristor unit under power supply voltage must work on

insulated board. Be secure that board is not connected to earth.

This listing does not represent a complete enumeration of all necessary safety cautions.

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User’s Manual CD3000S-1PH from 125A to 700A Honeywell

Protection(protection)

CD3000 thyristor family has a polymeric plastic cover in compliance to International specification

IP20. To understand if IP20 protection is sufficient should be evaluated the installation place where

the units are installed.

Open Type Equipment(équipment de type ouvert).

Maximum surrounding air temperature 40°C(Temperature de l’air environnante maximum 40°C).

Earth(terre)

CD3000 family has isolated heatsink. For safety connect the heatsink to earth to avoid shocks in

case that circuit board or thyristors lost insulation. Earth impedance should be correspondent to

local earth regulation. Periodically the earth efficiency should be inspected.

Electronic Supply(alimentation électronique)

CD3000 family electronic circuit should be supplied by dedicated voltage supply for all electronic

circuit but not in parallel with contactor's coil, solenoids and other inductive or capacitive loads. It's

recommended to use a shielded transformer.

Electromagnetic compatibility (compatibilité électromagnétique)

Our thyristor unit has an excellent immunity to electromagnetic interferences if all suggestions

contained in this manual are respected. In respect to a good Engineering practise, all inductive

loads like solenoids contactor coils should have a filter in parallel.

Emissions (emission)

All thyristor switching at high speed generate some radiofrequency disturbance. CD3000 serie

complies with EMC rules for CE mark. In many installations near electronic devices has not been

noted problems. If radiofrequency device at low frequency are used near the thyristor unit, some

precautions should be taken like line filters and shielded cables for input signal and for load cables.

LISTED S

NOTE

We reserves the right to apply modifications to the our products without any advice.

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Honeywell CD3000S-1PH from 125A to 700A User’s Manual

1. Glossary

1.1 Terminology

V: voltage power supply.

I: the full circulating current in thyristor unit.

P: total load power.

1.2 Input signal

SSR: This input type is a square waveform generated by a temperature controller.

AN: Analog input.

IRS: Communication command.

1.3 Power feed back

Feedback: supply voltage fluctuation changes the power to the load. To overcome this effect the

voltage supplied to the load is measured and compared with power demand from controller, the

error signal is used to automatically hold the power at demanded level.

1.4 What is a thyristor unit

A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in

antiparallel. To switch on the alternating current the input signal will be on and the thyristor will

switch off at first zero crossing voltage with no input signal. The benefits of thyristor units

compared with elettromechanical contactors are numerouses: no mooving parts, no maintenance

and capacity to switch very fast. Thyristors are the only solution to control transformers and

special loads that change resistance with temperature and with age.

LOAD

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User’s Manual CD3000S-1PH from 125A to 700A Honeywell

2. Technical specifications

2.1 General Features

Operating temperature 0÷45°C for higher temperature see derating curve

Voltage power supply 24V minimum, 480V max and 600V on request

Input signal SSR

Firing mode Zero Crossing (ZC)

Auxiliary voltage supply 230 Æ200÷230V ±15%; 10 VA power consumption

460 Æ300÷460V ±15%; 10 VA power consumption

Fan voltage supply 230V ±15%;

110V ±15% on request

Fuses Internal

Mounting Bulk head mounting

Protection IP20

2.2 Input features

Input signal Maximum current drain ON condition OFF condition

SSR 12mA constant current ≥4V-max 30V ≤1V

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Honeywell CD3000S-1PH from 125A to 700A User’s Manual

2.3 Output features

Current Voltage range Ripetitive peak

reverse voltage Latching

current Max peak

one cycle Leakage

current I2T value for

fusing Frequency

range Power

loss Isolation

Voltage

(A) (V) (480V) (600V) (mAeff) (10msec.) (A) (mAeff) tp=10msec (Hz) I=Inom

(W) Vac

125 24÷600 1200 1600 450 1540 15 11300 47÷70 146 2500

150 24÷600 1200 1600 450 2000 15 19100 47÷70 162 2500

200 24÷600 1200 1600 300 4800 15 108000 47÷70 204 2500

300 24÷600 1200 1600 300 5250 15 128000 47÷70 320 2500

400 24÷600 1200 1600 200 7800 15 300000 47÷70 397 2500

500 24÷600 1200 1600 200 8000 15 306000 47÷70 530 2500

600 24÷600 1200 1600 1000 17800 15 1027000 47÷70 589 2500

700 24÷600 1200 1600 1000 17800 15 1027000 47÷70 712 2500

2.4 Derating curve

0.8

0.6

0.4

0.2

045 55 65 75 85

I = I x

NOMMAX

2.5 Fans

The thyristor units are equiped with a fan. The fan supply must be protected with a fuse.

Fan voltage supply is standard 230VAC ±15% 50/60Hz or optional 110VAC ±15% 50/60Hz.

The power consumption is given in the table below.

Size Number of fans

LISTED S

Number of fans

125A up to 200A One Fan - 14W One Fan - 14W

300A up to 600A One Fan - 14W Two Fans - 30W

700A Two Fans - 30W Two Fans - 30W

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User’s Manual CD3000S-1PH from 125A to 700A Honeywell

3. Ordering information

Model CD3000S 1PH

1 2 3 4 5 6 7

CD3000S-1PH

Ex:CD3000S 1PH/ 150A/ 400V/ 480V/ 460V/ SSR/ ZC/ UL

1 Nominal CURRENT of CD3000S

125A 300A 600A

150A 400A 700A

200A 500A

2 Operating Load Voltage (incoming voltage supply)

Specify the value of the line supply.

3 Max VOLTAGE of CD3000S

480V

600V

The voltage on the identification label must be equal or more than

operating voltage. The minimum voltage supply to the load is 24V.

4 Auxiliary Voltage

230V 200÷230V ±15%; 10VA

460V 300÷460V ±15%; 10VA

600V 600V ±15%; 10VA (on request)

5 Input

SSR 4÷30VDC

6 Firing

ZC Zero Crossing

7 Options

FAN110 Fan voltage supply 110VAC ±15% (std 230VAC ±15%)

14W 50/60Hz

UL UL Certification

7 www.honeywell.com/imc

Honeywell CD3000S-1PH from 125A to 700A User’s Manual

4. Installation and wiring information

4.1 Identification of the unit

Before to install the CD3000S unit examine for damages or deficiencies. Check that

the product features shown on CD3000S identification label corresponds to that

ordered.

An identification label provide all the informations regarding the factory settings of the unit. This

label is on the board inside the unit, as represented below:

Identification label

4.2 Installation

CD3000S unit should be always mounted in vertical position to improve air cooling on

heatsink. Maintain minimum distances in vertical and in horizontal as below

represented. Don’t install in proximity of hot elements and near units generating

electromagnetic interferences.

When more units are mounted inside a cubicle provide air circulation as below represented.

Sometimes it is necessary to provide a fan to have better air circulation.

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