Kaba E-PLEX Bedienungsanleitung

E-PLEX

11/4” MORTISE INSTALLATION INSTRUCTIONS

TABLE OF CONTENTS

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Exploded Install Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

A. Mortise anding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

B. Door Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

C. Installing the Strike . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

D. Installing Outside Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

E. Installing Inside Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

F. Installing the Inside Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

G. Changing Key-In-Lever Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

. Installing / Removing Outside Lever (Key-In-Lever) KIL . . . . . . . . . . . . . . . . . . . . . . . . .18

I. Installing / Removing Outside Lever (Interchangeable/ . . . . . . . . . . . . . . . . . . . . . . . . .18

removable core models)

J. Installing the Battery Pack and Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

K. Testing the Operation of the Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

L. Programming and Software Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

M. Installing Rubber Bumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Warning:The Ma ter Code of thi lock ha been factory pre et:

1,2,3,4,5,6,7,8. To activate lock function , the ma ter combination

mu t be changed at time of in tallation.

Warnings and Cautions

mportant: Carefully inspect windows, door frame, door, lights, etc.

to ensure that the recommended procedures will not cause damage.

Kaba Access Control’s warranty does not cover damages caused by

installation.

Caution: Wear safety glasses when preparing door.

ntroduction

The purpose of this manual is to instruct the installer on the proper installation

procedure for the E-Plex 5x66 and 5x67 1 1⁄4" American Steel Mortise (ASM)

Mortise locks. These instructions pertain to models with and without deadbolts.

For models without deadbolts, please disregard any references to a thumbturn

in the instructions.

TOOLS REQU RED

• Safety glasses

• 1⁄2" (13 mm) chisel

• 1⁄8" (3 mm) drill bit

• 1⁄4" (7 mm) drill bit

• 1⁄2" (13 mm) drill bit

• 21⁄8" (54 mm) hole saw

• Drill

• Awl or center punch

• ammer

• Small flat screwdriver

• Phillips screwdriver (#2)

• Fine steel file

• Mortising machine

• Router

• Mortise faceplate router

template

• Adjustable square

• Tape measure

• Pencil

• Tape

• Cleaning supplies

(drop cloth, vacuum)

OPERAT ONAL NOTE:

The E-Plex Mortise lock is almost identical to the E-Plex 5000

Cylindrical lock with the following exceptions:

1. Operation of the Lever When the lock’s handing is properly

set, only a downward rotation of lever will actuate latch.

2. Key Override Use The key override differs in that rotating

the key does not actuate the latch. To use the key override

the key must be inserted into the cylinder and rotated count-

er clockwise until it stops (approximately 90 degrees) then

while holding the key in this position with one hand use the

other hand to rotate the lever downward to retract the latch.

Once the lever has rotated a few degrees the key may be

released.

For technical assistance please call

1-800-849-TEC (8324) or 336-725-1331

The 1 1⁄4" Mortise lock for the E-Plex series comes preassembled from the

factory for a left-hand installation. It is field reversible.

nstallation Qualifications

These instructions are designed for use by maintenance professionals or lock

installers who are familiar with common safety practices and competent to

perform the steps described. Kaba Access Control is not responsible for

damage, injury or malfunction due to incorrect installation.

Outside Unit

Assembly

Outside Lever

Assembly

Mounting

Plate

Mortise Lock

Mortise Faceplate

Strike

Mortise

Spindle

Thumbturn

Spindle

Lower

Mounting

Screws Release

Tool

Mounting

Plate

Screws

Allen

Wrench

Battery Cover

Screws

Battery Pack Cover

Battery Pack

Lectrobolt

Inside Unit

Assembly

Inside Lever

Security

Screw Tool

Upper

Mounting Screw

E-PLEX 11⁄4" Mortise Lock

5x66 and 5x67

A. MORT SE HAND NG

Compare the mortise with the figure. If the mortise is the correct handing for

the door, you may skip the next section on reversing the Mortise anding.

A. 1.1 REVERS BLE ASM

A-1.1

1. Remove the mortise faceplate.

Place the mortise on a flat

surface for the following steps.

2. Partially extend the deadbolt:

For normal ASM, rotate hub ( ) using a

screwdriver, until the deadbolt (D)

extends approximately 1/4”.

For LH (left hand) and

RHR (right hand reverse)

For RH (right hand) and

LHR (left hand reverse)

A-1.1 Continued

3. Push in the latch bolt (L) to the

middle of its stroke, and hold it

there. (Continue Step 1 and 2)

old the latch (L) inside the mortise, and insert the tail-

piece retaining tool (S) so that the tailpiece (T) will not

drop inside the mortise case. old the tool and the latch

with one hand, and slide up the tailpiece using a small

screwdriver.

Continue to hold tool (S). Release the latch bolt (L) and

keep the anti-friction latch (F) toward the flat side of the

latch bolt so that the bolt extends fully.

4. Pull out the latch bolt (L), until it just clears the front

plate.

NOTE: If you remove the bolt completely, you must turn

it 90oto re-insert it.)

Rotate the latch bolt (L) 180o. Re-insert it to the end of

its stroke.

olding tool (S) in place, re-engage tailpiece bolt (L)

(slide tailpiece down). There may be some play required

to align the parts. Remove the tool (S).

Lock Pos t on

180o

Unlock Pos t on

Release the latch to the middle of the stroke

and hold it there. Use a small screwdriver to

push the lock mechanism back on lock position

(see step 1 and 2).

MPORTANT: The lock mechanism has to be

horizontal on lock position.

5. Release the latch bolt (L). Position

the latch bolt so that the bottom

tooth of the anti-friction latch (F)

remains inside the mortise case

as shown.

MPORTANT: f the tooth of (F) is outside the mortise, you will not be

able to re-assemble the faceplate on the mortise.

6. f the auxiliary latch (X) is

shaped like a triangle, there is

no need to change its handing.

f the auxiliary latch (X) is

crescent shape, remove it,

turn it 180o, and replace it. The

auxiliary latch slides easily in and

out of the mortise.

F (tooth)

mort se

bottom v ew

X (tr angular = OK)

X (crescent = must be reversed)

(re- nsert)

180o

7. The mortise should look like the diagram

at the right. (Check the orientation of

the latch bolt and auxiliary latch.) Check

the bevel of the mortise and change it if

required as described in section B-8 on

page 14.

B. DOOR PREPARAT ON

If using the installation jig to prepare the door, refer

to the instructions provided with the jig, then proceed

with step 7.

B-1 Mark the handle height on the edge of the door,

as determined directly from the strike.

1⁄4"

Door

(CL)

Lever Centerline=

Bottom Edge of Strike lip

For LH (left hand) and RHR

(r ght hand reverse)

For RH (r ght hand) and

LHR (left hand reverse)

The axis of rotation of the handle is level

with the bottom lip of the strike.

B-2 Align the template along the vertical

center line of the mortise (CL) at the

desired handle height, and tape it to

the door.

B-3 Mark all holes and cutouts for the

mortise in the edge of the door and

remove the template.

B-4 Locate the two sets of vertical fold

lines on the template allowing you

to adjust the positioning of the tem-

plate depending on the bevel of the

door.

Note: Fold lines on template are for

13⁄4"door. Some thickness and bevel

conditions may make it necessary to

re-position the template for marking

each side of the door.

B-5 If the door has no bevel, fold the template along the solid lines. Align the

fold with the edge of the door and mark the holes for the lock. Repeat on

the other side of the door. If the door has a 3° bevel, fold and align the

dashed line marked “ ” on the template with the higher-beveled edge of

the door and mark the lock holes on that side of the door. Repeat on the

side with the lower-beveled edge using the dashed line marked “L.”

B-6 Prepare the cutout for the mortise in the edge of the door using a mortis-

ing machine, router and chisel (for dimensions, refer to template). Ensure

clearance is provided for

moving latch parts as

indicated on the tem-

plate.

B-7 When making holes, drill

from both sides of the

door to prevent unsightly

damage (for dimensions,

refer to template). Drill

the small holes before

the large holes. This will

keep small holes on loca-

tion before the 21⁄8" holes

are made tangent with

them.

Mortise

R /L R (ASM shown) L /R R

Logo

Kaba Access Control warrants this product to be free from defects in material

and workmanship under normal use and service for a period of three (3) years.

Kaba Access Control will repair or replace, at our discretion, 5000 Series Locks

found by Kaba Access Control analysis to be defective during this period. Our

only liability, whether in tort or in contract, under this warranty is to repair or

replace products that are returned to Kaba Access Control within the three (3)

year warranty period.

This warranty is in lieu of and not in addition to any other warranty or condi-

tion, express or implied, including without limitation merchantability, fitness for

purpose or absence of latent defects.

ATTENTION: This warranty does not cover problems arising out of improper

installation, neglect or misuse. All warranties implied or written will be null and

void if the lock is not installed properly and /or if any supplied component part

is substituted with a foreign part. If the lock is used with a wall bumper, the

warranty is null and void. If a doorstop is required, we recommend the use of a

floor secured stop.

The environment and conditions of use determine the life of finishes

on Kaba Access Control products. Finishes on Kaba Access Control products

are subject to change due to wear and environmental

corrosion. Kaba Access Control cannot be held responsible for the

deterioration of finishes.

Authorization to Return Goods

Returned merchandise will not be accepted without prior approval. Approvals

and Returned Goods Authorization Numbers (RGA Numbers) for the 5000

Series are available through our Customer Service department in Winston-

Salem, NC (800) 849-8324. The serial number of a lock is required to obtain

this RGA Number. The issuance of an RGA does not imply that a credit or

replacement will be issued.

The RGA number must be included on the address label when material

is returned to the factory. All component parts including latches and strikes

(even if not inoperative) must be included in the package with return. All mer-

chandise must be returned prepaid and properly packaged

to the address indicated.

* Simplex 5000 locks are warranted three (3) years from date of purchase.

E-Plex 5x00 locks are warranted three (3) years from date of activation.

KABA S MPLEX®/E-PLEX®5x00 SER ES

L M TED WARRANTY

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