Kohler 13EOZD Bedienungsanleitung

TT-1479 11/10

INSTALLATION INSTRUCTIONS

Original Issue Date: 2/08

Model: 13/15.5/20/23EOZD and 11/13/17/20EFOZD

Market: Marine

Subject: Seawater Pump Service Kit GM59333

Introduction

Use this service kit to replace the existing seawater pump

(GM35622) with a new seawater pump design which

incorporates a pressed-on pulley. Installation of the

service kit involves replacing the seawater pump and

bracket.

Note: If impeller replacement is necessary, use impeller

kit 229826 for seawater pump service kit

GM59333.

Safety Precautions

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before

working on the generator set.

Remove the negative (--) lead first

when disconnecting the battery.

Reconnect the negative (--) lead last

when reconnecting the battery.

WARNING

Disabling the generator set. Accidental starting can

cause severe injury or death. Before working on the

generator set or connected equipment, disable the generator

set as follows: (1) Move the generator set master switch to the

OFF position. (2) Disconnect the power to the battery charger.

(3) Remove the battery cables, negative (--) lead first.

Reconnect the negative (--) lead last when reconnecting the

battery. Follow these precautions to prevent starting of the

generator set by an automatic transfer switch, remote

start/stop switch, or engine start command from a remote

computer.

Hazardous voltage.

Can cause severe injury or death.

Operate the generator set only when

all guards and electrical enclosures

areinplace.

Moving parts.

WARNING

Servicing the generator set when it is operating. Exposed

moving parts can cause severe injury or death. Keep

hands, feet, hair, clothing, and test leads away from the belts

and pulleys when the generator set is running. Replace

guards, screens, and covers before operating the generator

set.

Note: Retorque all crankshaft and rotor hardware after

servicing. Do not loosen the crankshaft hardware

or rotor thrubolt when making adjustments or

servicing the generator set. Rotate the

crankshaft manually in a clockwise direction only.

Turning the crankshaft bolt or rotor thrubolt

counterclockwise can loosen the hardware.

Installation Procedure

1. Remove the generator set from service.

1.1 Place the generator set master switch in the OFF

position.

1.2 Disconnect the power to the battery charger, if

equipped.

1.3 Disconnect the generator set engine starting

battery(ies), negative (−) lead first.

2TT-1479 11/10

2. Remove and replace the seawater pump.

2.1 Remove and save the belt guard.

2.2 Remove and save the seawater pump belt. See

Figure 1.

2.3 Remove and discard the existing seawater pump,

mounting bracket, and seawater pump hardware.

DK-250000-AI

1. Seawater pump (344089)

2. Mounting bracket

3. Seawater pump belt

Engine-End View

Figure 1 Locator Drawing (Typical)

2.4 Mount the seawater pump (GM46936) to the new

bracket (GM53017) using 2 bolts (X-125-31) and

2 nuts (X-6210-7) as shown in Figure 2.

2.5 Mount the new bracket/pump assembly to the

engine using the hardware shown in Figure 2.

2.6 Replace the seawater pump belt. Consult the

operation manual for the belt tensioning

procedure.

2.7 Attach the pipe adapters to the seawater pump

and cut to fit the hose attached to the bottom of the

seawater pump. See Figure 2.

2.8 Replace the belt guard.

3. Restore the generator set to service.

3.1 Check that the generator master switch is in the

OFF position.

3.2 Reconnect the generator set engine starting

battery, negative (−) lead last.

3.3 Reconnect the power to the battery charger, if

equipped.

GM59220-D

1. Bolt (X-125-31 qty. 2) and nut (X-6210-7 qty. 2)

2. Pipe adapter (GM58848) and 90_connector (X-391-31)

3. Seawater pump (GM46936)

4. Pipe adapter (GM58848) and hose connector (X-582-16)

5. Screw (M931-08070-60), washer (M125A-08-80), and nut

(M6923-08-80)

6. Use existing hardware and spacers (X-400-74 qty. 2) behind

bracket as required.

7. Mounting bracket (GM53017)

8. Screw (M931-08100-60), washer (M125A-08-80) and spacer

(X-400-74). Locate spacer between bracket and gear cover.

Engine-End View

(Shown with belt guard removed.)

Side View

Figure 2 Seawater Pump Installation

Parts List

Seawater Pump Kit GM59333

Qty. Description Part Number

1 Pump, seawater GM46936

2Bolt (5/16-18 x 0.875 in.) X-125-31

2 Nut, flanged (5/16-18 in.) X-6210-7

1 Bracket, mounting GM53017

2 Adapter, pipe GM58848

2Washer, plain (8.4 mm ID x 16 mm OD) M125A-08-80

1Nut, hex (8 mm) M6923-08-80

1Screw, hex cap (M8 x 70 mm) M931-08070-60

1 Screw, hex cap (M8 x 100 mm) M931-08100-60

1Connector, 90_X-391-31

3 Spacer (0.344 ID x 0.625 OD x 0.25 in.) X-400-74

1 Connector, hose X-582-16

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