Kohler S-TRAP K-3983T Bedienungsanleitung

" " REACH

INSTALLATION INSTRUCTIONS

3/4.8

3/4.8L SKIRTED VITREOUS CHINAONE-PIECE TOILET

S-TRAP 305mm K-3983T/K-3983T-S

S-TRAP 400mm K-4012T/K-4012T-S

, 2013

Please read these instructions carefully to familiarize

yourself with the required tools, materials, and installation

sequences. Follow the sections that pertain to your

particular installation. This will help you avoid costly

mistakes. In addition to proper installation, read all

operating and safety instructions.

All information in these instructions is based upon the

latest product information available at the time of

publication. Kohler China reserves the right to make

changes in product characteristics, packaging, or

availability at any time without notice.

These instructions contain important care, cleaning, and

warranty information -

.please leave instructions for the

consumer

·-

ORDERING INFORMATION

.....................K-3983T

Includes ..................................K-4088T

..................K-3983T-S

Includes ..................................K-4087T

.....................K-4012T

Includes ..................................K-4088T

..................K-4012T-S

Includes ..................................K-4087T

REACH 3/4.8L One-piece Toilet 305mm

REACH 3/4.8L One-piece Toilet 400mm

REACH

REACH Quiet-Close

REACH

REACH Quiet-Close

Toilet Seat

(Hidden Hinge Base)

Toilet Seat

(Hidden Hinge Base)

Toilet Seat

(Hidden Hinge Base)

Toilet Seat

(Hidden Hinge Base)

3/4.8 305mm...................................K-3983T

.............................................................K-4088T

3/4.8 305mm................................K-3983T-S

.............................................................K-4087T

3/4.8 400mm....................................K-4012T

.............................................................K-4088T

3/4.8 400mm................................K-4012T-S

.............................................................K-4087T

()

NOTES

Observe all local plumbing and building codes.

Shut off the water supply.

Seat post holes are on 140mm centers.

Ensure that the new drain has the correct roughing-in

dimension. This toilet has a 305/400mm roughing-in

dimension. .

Closet flange must be 305/400mm on-center from wall.

Carefully inspect the new fixture for any sign of damage.

For new construction, refer to the dimensions in

for locating the shut-off valve.

Fixture dimensions are nominal and conform to tolerances

established by ASME Standards (A112.19.2-2008).

See Roughing-in

installation step

140mm

305/400mm( )

305/400mm

ASME (A112.19.2-

2008)

WARNING: Risk of personal injury or product

damage

WARNING: Risk of external leakage

: Handle vitreous china products very carefully.

Vitreous china can break and chip if you overtighten

bolts and nuts.

. The fill valve

nut has been factory-tightened to design specifications.

If re-tightening is required, wrench tighten one turn

past finger tight .

-1-

1203790-T01-A

-2-

TOOLS AND MATERIALS REQUIRED (Not

supplied)

254mm (10") adjustable wrench

305mm (12") pipe wrench

Metal file (file cut)

Tape measure

Tubing cutter

Level

Hacksaw

Putty knife

Screwdriver

Toilet gasket (wax seal)

Toilet supply shut-off valve, 10mm(3/8 ) recommended

If the existing toilet does not have a supply shut-off

valve below the tank, install one before installing the new

toilet.

NOTICE:

254mm

305mm

10mm

Unit: mm

Reference Value

K-3983T/K-3983T-S

FRONT OF BOWL

OF OUTLET

305

Finished Wall

Supply

366

724

361

394

200

160

722

340

275

1203790-T01-A

-3-

TO REMOVE EXISTING TOILET

Turn off the water supply. Flush the toilet, and use a sponge

to remove the remaining water from the tank and bowl.

Disconnect the supply shut-off valve (if present), and remove

the old tank and bowl.

()

Fig.#1

INSTALLATION

K-4012T/K-4012T-S

Kohler reserves the right to change marked dimensions without prior notice.

Fig.#2

Remove the old gasket from the floor

and the closet flange with a putty knife.

Remove the old T-bolts and discard

them.

if the new toilet is not

installed immediately, temporarily stuff

a rag into the closet flange.

NOTICE:

NOTICE: Do not use white cement or high lime content

cements to install this toilet. The expansion of cement due to

a rise in temperature may make the toilet crack or cause

damage. Kohler is not responsible for any damage caused by

installation with the use of cement.

Closet Flange

67mm;

200mm

160

Fig.#3

TO INSTALL SUPPLY

SHUT-OFF VALVE

Install the supply shut-off valve so it is

200mm above the finished floor line,

and 160mm to the left of the closet

flange centerline.

The centerline of the supply shut-off

valve outlet should extend 67mm from

the finished wall. Install the supply

shut-off valve with the outlet vertical.

Supply Shut-Off Valve

Closet Flange

Centerline

160

305/400

200

OF OUTLET

400

FRONT OF BOWL

Finished Wall

Supply

366

724

361

394

200

160

722

245

370

1203790-T01-A

-4-

10mm

TO INSTALL BOWL

Position the template and align with

drain hole.

Mark down the position of foot and 5

holes.

Drive holes on ground with the driver

of 10mm (3/8"), then insert anchor to

holes.

Fig.#7

Firmly press the toilet gasket onto the

toilet outlet of plastic trap.

Wax ring type toilet gasket

should not be installed at temperatures

less than 21 C.

If you are using a toilet

gasket with an integral plastic sleeve,

make sure the gasket is positioned

with the sleeve facing away from the

toilet.

NOTE 1:

NOTE 2:

121

Install brackets.

Plastic Trap Outlet Toilet Gasket

Fig.#8

Install plastic to ground and mounted

with 3 set of bolts firmly. 3

NOTE: Must use the toilet installation

gasket ring (not supplied) to seal the

area where the waste pipe contacts

the construction section to avoid

leakage.

(

)

Fig.#4

Fig.#5

Drain Hole

3/8

10mm

Fig.#6

1203790-T01-A

Fig.#9

Fig.#10

Carefully align and lower the bowl.

Apply weight to the bowl rim to let the

outlet insert into plastic trap.

Carefully thread the screws into the

brackets, until toilet is secure.

Alternately tighten left and right sides

to prevent pulling the toilet off center.

Install cap to cover screw.

Do not overtighten.

Outlet

Plastic Trap

Cap Screw Bushing

Fig.#11

Apply caulk around base.

TO CONNECT WATER

SUPPLY

* Flexible hose (not provided) are

recommended to connect the supply

line to the fill valve. If you use a rigid

connection(not provided), take care

not to apply side forces to the bottom

of the fill valve. Be sure the rigid

connection must be fit with supply line

completely to prevent damage shank

by forced connection.

()

Supply Shank*

Supply Shut-Off Valve

Fig.#12

IMPORTANT:

Make certain the top is turned to the locked

position. Valve may not turn on if top is not fully in the

locked position.

Before turning on the supply valve for the first

time, follow the steps below to clear sand, debris and rust

from the system:

Make sure water sure water supply is off. Remove valve END

by rotating it 1/8 turn counterclockwise.

While holding a container over the uncapped VALVE to prevent

splashing, turn water supply on and off a few times. Leave

water supply off.

Replace END by engaging lugs and rotating 1/8 turn

clockwise.

Turn on water supply. Check that water level is at the marked

water line.

1/8

-5-

1203790-T01-A

Install the tank lid and the seat. Use

the supplied hardware pack for seat.

Periodically check for leaks for several

days following the installation.

Connect the push button and flush

valve.

Fig.#13

Fig.#14

-6-

FILL VALVE ADJUSTMENT

Fill float with ballast

Adjust the cam clockwise or counter-

clockwise until the water level is at the

marked water line.

Test flush the toilet.

Check all connections for leakage for

several days.

Set the tank cover in place on the tank.

PUSH BUTTON INSTALLATION

NOTE: Remove the package and screw out the nut. Make the

button through the tank cover as shown. Be noted that the

button shall be kept level. Arrange big and small flush buttons

according to the label of water consumption on the tank.

Tighten the nut from beneath the tank cover.

Fig.#15

1203790-T01-A

TANK COVER INSTALLATION

Note: Press down the spring and insert the button into the

installation position on the tank cover. Release the spring to

lock it. Be noted not to let the steel wire of the flush valve

resting on the lever of the fill valve.

Fig.#16

-7-

SYMPTOMS CORRECTIVE ACTION

1. Poor Flush A. Adjust the tank water level to match the waterline.

B. Fully open the water supply shut-off valve.

C. Clear obstructions from the trapway, jet, or bowl rim holes.

D. Clear obstructions from the waste line.

A. Adjust the chain for proper slack so the seal is not held off the flush valve seat.

B. Clean or replace the seal if it is worn, dirty, or misaligned with the flush valve seat, or

if the flush valve seat is damaged. Replace the flush valve seal or flush valve.

C. Clean the fill valve seat/seat washer of debris, or replace the piston/seat washer

assembly.

D. Remove the tank and tighten the flush valve nut if flush valve gasket is leaking. Do

not overtighten. If leakage continues, replace the gasket.

E. Adjust the tank water level if it is too high.

2. No Flush

IMPORTANT: Use only genuine Kohler parts as shown to avoid property damage.

4. Tank takes excessive time to fill.

5. There is excessive noise when the

tank is filling.

3. The fill valve turns on/off by itself

without the toilet being flushed, or it

runs allowing water to enter the tank.

A. Reconnect the chain to the trip lever or flush valve.

B. Adjust the chain assembly to remove excessive slack.

A. Fully open the water supply shut-off valve.

B. Clean the valve inlet, valve head, or supply line. Flush the lines.

A. Partially close the water supply shut-off valve if the water pressure to the toilet is too

high. Check the toilet performance following any such adjustment.

B. Remove dirt or obstructions from the valve head. Flush the lines.

Spring

1203790-T01-A

-8-

1. A.

C. /

3. /

()

CONSUMER RESPONSIBILITIES

If you live in a hard water area, make certain that the holes in

the toilet rim are kept clean to ensure proper bowl flushing.

Toilet bowl cleaners should be used at least once a week.

Use a long-handled brush to clean the rim holes, and to clean

as far into the trap as possible to prevent mineral deposits

from forming.

Most toilet bowl cleaners are not harmful to the vitreous china

surface of the toilet bowl. Please follow the bowl cleaner

manufacturer's instructions carefully.

Do not use abrasive cleaners or solvents.

Do not use in-tank cleaners. Products containing

chlorine (calcium hypochlorite) can seriously damage

fittings in the tank. This damage can cause leakage

and property damage.

Kohler Company shall not be responsible or liable for any

damage to these tank fittings caused by the use of cleaners

containing chlorine (calcium hypochlorite).

WARNING: Risk of property or product damage.

Please do not use hard materials (like

scouring pad) to clean product surface, especially the

product logo.

CAUTION:

CAUTION: Don t use any cement while installing

the toilet.

WARNING: Risk of product damage.

Heat expansion of the toilet may damage

the feet of the toilet. Kohler will not be responsible for

any damage because of using cement.

Do not throw into the toilet what is easy to block it,

such as newspaper, paper pilch, sanitary towel.

Do not bump the vitreous china with great force to

prevent it from damaging and leaking.

Do not use the product in the water below 0 C.

1203790-T01-A

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