Lincoln MOP 112 Bedienungsanleitung

Subject to modifications

User Manual

Operation Instructions

4.1EN-10004-A08

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Mechanically-Driven Oil Lubrication Pump

MOP 112

6014c07

810

53025

Page 2 of 16

User Manual

Operation Instructions

Subject to modifications

4.1EN-10004-A08

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Any duplication of this User Manual, in its entirety or in part,

by whatever means is prohibited without the prior consent in

writing of Lincoln GmbH.

Subject to modifications without prior notification.

2008 by

LINCOLN GmbH

Postfach 1263

D-69183 Walldorf

Phone: +49 (6227) 33-0

Fax: +49 (6227) 33-259

Subject to modifications

Page 3 of 16

User Manual

Operation Instructions

4.1EN-10004-A08

LINCOLN GMBH • POSTFACH 1263 • D-69183 WALLDORF • TEL +49 (6227) 33-0 • FAX +49 (6227) 33-259

Table of Contents

Page

Introduction

Explanation of Symbols Used ............................................ 4

User’s Responsibility ......................................................... 4

Environmental Protection .................................................. 4

Service .............................................................................. 4

Safety Instructions

Appropriate Use ................................................................ 5

Misuse ............................................................................... 5

Exclusion of Liability .................................................... 5

Accident Prevention Regulations ....................................... 5

General Safety Instructions ............................................... 5

Operation, Maintenance, Repair ........................................ 5

Disposal ....................................................................... 5

Installation ......................................................................... 6

Installation and Maintenance of Lubricating Hoses ...... 6

Installation

Location & Fixation ............................................................ 6

Connection of the Lubricant Lines ..................................... 7

Use of QuickLinc Connecting Elements ....................... 7

Pump Element ................................................................... 7

Connection of Lube Points ................................................ 7

Page

Start-up

Filling of Reservoir ............................................................. 8

Filling of Line System ......................................................... 8

Description

System Design ................................................................... 9

Operating Method .............................................................. 9

Type Code MOP 112 ...................................................... 10

Maintenance and Repair

Maintenance .................................................................... 11

Repair .............................................................................. 11

Troubleshooting ............................................................. 11

Technical Data

Rating .............................................................................. 12

Dimension ........................................................................ 12

MOP ........................................................................... 12

Pump Element ............................................................ 13

Reservoir .................................................................... 13

Output per pump element ................................................ 14

Manufacturer’s Declaration ........................................... 15

Page 4 of 16

User Manual

Operation Instructions

Subject to modifications

4.1EN-10004-A08

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Introduction

Explanation of Symbols Used

The following description standards are used in this manual:

Safety Instructions

Structure of safety instructions:

Pictogram

Signal word

Danger text

- Danger note

- How to avoid danger

The following pictograms are used in this manual and are

combined with the corresponding signal words:

1013A94

4273a00

6001a02

- ATTENTION

- CAUTION

- WARNING

- ATTENTION

- CAUTION

- WARNING

- NOTE

- IMPORTANT

The signal words give the seriousness of danger if the follow-

ing text is not observed:

ATTENTION refers to faults or damages on

machines.

CAUTION refers to bad damages and possi-

ble injuries.

WARNING refers to possible dangerous inju-

ries.

NOTE indicates improved operation of the

device.

IMPORTANT indicates special operating fea-

tures of the device.

Example:

1013A94

ATTENTION!

When making use of other than the tested

spare parts, serious damage may affect

your device.

Therefore, for the operation of your device

always use original parts made by Lincoln

GmbH.

Furthermore, you will find the following text symbols in this

manual:

Listing of applicable statements

- Subpoint of applicable statements

1. Determination of the number or sequence of contents

Procedural instruction

User's Responsibility

To ensure the safe operation of the unit, the user is responsi-

ble for the following:

1. The pump / system shall be operated only for the in-

tended use (see next chapter "Safety Instructions") and

its design shall neither be modified nor transformed.

2. The pump / system shall be operated only if it is in a

proper functioning condition and if it is operated in accor-

dance with the maintenance requirements.

3. The operating personnel must be familiar with this Owner

Manual and the safety instructions mentioned within and

observe these carefully.

The correct installation and connection of tubes and hoses, if

not specified by Lincoln GmbH, is the user's responsibility.

Lincoln GmbH will gladly assist you with any questions per-

taining to the installation.

Environmental Protection

Waste (e.g. used oil, detergents, lubricants) must be dis-

posed of in accordance with relevant environmental regula-

tions.

Service

The personnel responsible for the handling of the pump /

system must be suitably qualified. If required, Lincoln GmbH

offers you full service in the form of advice, on-site installation

assistance, training, etc. We will be pleased to inform you

about our possibilities to support you purposefully.

In the event of inquiries pertaining to maintenance, repairs

and spare parts, we require model specific data to enable us

to clearly identify the components of your pump / system.

Therefore, always indicate the part, model and series number

of your pump / system.

Subject to modifications

Page 5 of 16

User Manual

Operation Instructions

4.1EN-10004-A08

LINCOLN GMBH • POSTFACH 1263 • D-69183 WALLDORF • TEL +49 (6227) 33-0 • FAX +49 (6227) 33-259

Safety Instructions

Appropriate Use

The MOP 112 mechanically-operated oil lubrication pump is a

single-line system designed for the lubrication of link chains in

agricultural equipment and other applications.

The oil system is able to supply mineral, synthetic or biologi-

cal oils (see chapter "Technical Data").

Misuse

Any use of the MOP 112 that is not expressly mentioned in

this User Manual will be regarded as misuse.

If the MOP 112 is used or operated in a different manner

other than specified, any claim for warranty or liability will be

null and void.

6001a02

NOTE

If personal injury or material damage

occurs as a result of inappropriate opera-

tion, e.g.

- safety instructions are ignored

- use of inadequate lubrication oil

- incorrect installation of the MOP

no claims or legal actions may be taken

against Lincoln GmbH.

Exclusion of Liability

The manufacturer of the MOP 112 does not accept any liabil-

ity for damages caused by

poor lubrication due to

- late refilling of reservoir

- wrong position of the MOP 112 (inclined position of

MOP or reservoir)

- wrong installation of mechanical drive

- failure of mechanical drive (caused by system operator)

operation with contaminated oils

use of oils that are inappropriate or only conditionally

appropriate for the lubricating device or which are not

pumpable

inappropriate disposal of used or contaminated oils or

components

arbitrary modification of system parts

use of unauthorized spare parts

Accident Prevention Regulations

To prevent accidents, observe all city, state or provincial and

federal safety regulations of the country in which the

MOP 112 will be used.

General Safety Instructions

MOP 112 mechanically-driven oil lubrication pumps

- are designed with state-of-the-art technology

- can be assembled for safe operation

Incorrect use may result in bearing damage caused by

insufficient or excessive lubrication of the link chains

Modifications or alterations to an installed system by the

customer are subject to prior consultation with the manu-

facturer of the lubrication system or with its appointed

dealer.

MOP 112 oil pumps are to be installed with the filler cap

showing to the top

After each transport make sure that the pump supplies oil.

Operation, Maintenance and Repair

1013A94

CAUTION!

Before starting any maintenance or repair

work, disconnect the MOP 112 from the

power supply to avoid unintended opera-

tion.

1013A94

ATTENTION!

Malfunctions or damages due to contami-

nation!

Avoid any contamination when

- opening the lubricating device

- carrying out maintenance or repair

work

- refilling oil

Repairs

Repairs may be performed only by authorized and qualified

persons who are familiar with all applicable regulations.

Operation/ Maintenance

MOP 112 mechanically-driven oil lubrication pumps

shall regularly be filled with clean oil through the filter

insert 9 (Fig. 5)

shall be checked at regular intervals (approx. every 2

days) on whether the pump actually supplies oil (visual

control).

Disposal

Dispose of used or contaminated oils according to the legal

regulations pertaining to environmental protection.

Page 6 of 16

User Manual

Operation Instructions

Subject to modifications

4.1EN-10004-A08

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Safety Instructions, continuation

Installation

1013A94

ATTENTION!

The use of any spare parts can result in

serious damage to your lubrication device.

Therefore, for the operation of your lubri-

cation device use only original spare

parts1) by Lincoln GmbH.

1) See as of page 14 “Spare Parts and Accessories“

6001a02

IMPORTANT

Observe the installation guidelines and

instructions of the machine/ unit manufac-

turer when drilling and welding, as well as

the specified minimum distance on vehicle/

chassis frames for holes between up-

per/lower rim of the frame or between two

bores.

Installation and Maintenance of Lubricating Hoses

1013A94

ATTENTION!

The operational safety of the MOP (me-

chanically-driven oil pump) is only guaran-

teed with a professional installation and

maintenance of hydraulic hoses/lines.

Observe the following points!

Lubrication lines

may never be subjected to torsion

must be installed twist-free

must not rub against metal components or edges

are to undergo regular visual checks and must be ex-

changed in the case of wear.

Pay attention with non linear installations to allow for as large

a bending radius as possible. Avoid kinks! In constricted

installation conditions use pipe elbow unions to avoid the

danger of kinking behind the hose socket.

Installation

Location & Fixation

B-MOP112-010a08

Fig. 1 Installation of MOP and reservoir

Install the MOP 1 (Fig. 1) vertically and on smooth planes

(//D = max. 0.3 mm) directing the MOP driving shaft 3 to

the prolonged driving shaft A (provided by the user).

MOP driving shaft Ø .……………………………… 8 mm

MOP range of speeds:

- Shaft 1 / 2 ……………………………… 30 up to 280 min-1

Fix the reservoir 5 of the MOP vertically. Make sure to

provide a proper line run B between MOP (on driving

shaft A) and reservoir 5.

Provide sufficient space for a later filling of the reservoir

from the top (min. 500 mm).

A fastening set consisting of 2 screws, 4 washers and

2 nuts (M8) is included in each MOP 112 supplied (tight-

ening torque 10 Nm ±5%).

1013A94

CAUTION!

Before starting any maintenance or repair

work, disconnect the MOP from the power

supply to avoid unintended operation.

1 - MOP (mechanically-driven oil pump)

2 - Pump element (1 of optional 12)

3 - MOP driving shaft

4 - MOP inlet port

5 - Reservoir, 5 liters

A - Driving shaft (to be provided by user)

B - Lubricant supply line (Ø 12 mm)

C - Lubricant feed line (Ø 6 mm)

//D - Admissible tolerance of smoothness (0.3 mm)

Subject to modifications

Page 7 of 16

User Manual

Operation Instructions

4.1EN-10004-A08

LINCOLN GMBH • POSTFACH 1263 • D-69183 WALLDORF • TEL +49 (6227) 33-0 • FAX +49 (6227) 33-259

Installation, continuation

Connection of the Lubricant Supply

Connect the port on the bottom of reservoir 5 (Fig. 1) with

supply line B (Ø 12 mm) and with MOP inlet port 4.

Use of Quicklinc Connecting Elements

6051b03

Fig. 2 Connection of Quicklinc connecting element and line

Connect

Push the line in the direction of arrow A (Fig. 2) into the

Quicklinc connecting element until it stops.

Disconnect

Press the line together with pliers B in the direction of

arrow A into the Quicklinc connecting element in order to

loosen the fastening clamps.

Hold pliers B tight and pull out the line in the opposite

direction to arrow A.

Pump Elements

6757b07

Fig. 3 Pump Element

Pump elements are available in 3 versions:

without/ with 1/ with 2 metering washers.

The MOP can be supplied with up to 12 preassembled

pump elements.

The output of a pump element depends on the number of

preassembled metering washers and the speed of the

driving shaft provided by the user.

Preassembled pump elements can be unscrewed for

replacement purposes.

Instead of a pump element, the MOP can also be

equipped with a closure plug at the intended port.

6001a02

IMPORTANT

To avoid the emptying of the full MOP,

interrupt the lubricant supply from the res-

ervoir and reduce the oil level in the MOP.

Make sure to check the lube points visually

in order to avoid unintended lubricant

penetration.

Connection of Lube Points

Connect respectively one lube point (brush, felt strip,

Fig. 6) with a pump element of suitable output. Therefore

use feed line Ø 6 mm (Pos. C).

In any application, make sure that the oil quantity is dis-

tributed evenly over the whole width of the link chain

(Fig. 6 & 7 in Fig. 6).

Page 8 of 16

User Manual

Operation Instructions

Subject to modifications

4.1EN-10004-A08

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Start-up

Filling of Reservoir

If the reservoir is positioned vertically and the oil level is at or

below the minimum marking, you have to refill oil.

6042c07

Fig. 4 Oil-level check in the reservoir

6001a02

IMPORTANT

CHAIN OIL ONLY!

Observe paragraph "Suitable Oils" in

chapter "Technical Data".

Make sure that the reservoir is filled with oil and is posi-

tioned vertically.

Should the oil level be too low, open the reservoir cover 8

(Fig. 5).

Refill clean oil through filter insert 9.

Close the reservoir cover again in order to avoid contami-

nation inside the reservoir.

Fig. 5 Filling of the 5-liter reservoir 6494c05

8 - Reservoir cover

9 - Filter insert

Filling of Line System

The filling of lubrication lines with lengths over 0.5 m in

the installed system proceeds very slowly due to the

pump elements. The filling time can be reduced by filling

the lines directly with an oil gun or oil injection device.

Block both ends of the filled feed line by hand so that no

oil can penetrate.

Reconnect the feed line between its original ports again.

Repeat this procedure for each empty feed line.

Subject to modifications

Page 9 of 16

User Manual

Operation Instructions

4.1EN-10004-A08

LINCOLN GMBH • POSTFACH 1263 • D-69183 WALLDORF • TEL +49 (6227) 33-0 • FAX +49 (6227) 33-259

Description

System Design

6871b07

Fig. 6 Schematic structure of the MOP 112

1 - MOP (mechanically-operated oil pump)

2 - Pump elements (1 to 12)

- Factory configuration, see Fig. 7

3 - MOP driving shaft

- Output shaft 1, see Fig. 12

- Output shaft 2, see Fig. 13

4 - MOP inlet port

5 - 5-liter reservoir

6 - Application with brushes

7 - Application with felt strips

8 - Vent valves

A - Driving shaft (provided by user)

B - Lubricant supply line (Ø 12 mm)

C - Lubricant feed line (Ø 6 mm)

Operating Method

The MOP 112 mechanically driven oil lubrication system is

driven by the driving shaft A (Fig. 6) of a carrier device (i.e.

baler). The rotary movement of the driving shaft 3 is transmit-

ted to various cam disks inside the MOP. These cam disks

then activate the installed pump elements 2 (maximum 12

pump elements). Thereby the differences in height of the

curve disks are converted into piston strokes of the pump

elements. The oil quantity supplied in this way is pumped

from the pump element directly to the feed lines C.

For proper operation the housing of the MOP (Pos. 1) must

be filled with oil always. This is ensured by supply line B con-

nected to the reservoir.

Page 10 of 16

User Manual

Operation Instructions

Subject to modifications

4.1EN-10004-A08

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Identification Code MOP 112

Examples of type designations: MOP 112 - 12 / 9 - 3 x A , 4 x B , 2 x C , 3 x V -

MOP 112 - 10 / 10 - 7 x A , 3 x B

Basic model of pump for oil with max. 12 pump elements

Version

1 - 12 =number of punched outlets

1 - 12 =number of pre-installed pump elements

Number of pump elements #1 (1 to 12)

A = Pump element 0.075cm³/stroke (without metering washer)

Number of pump elements #2 (1 to 12)

B = Pump element 0.05cm³/stroke (1 metering washer)

Number of pump elements #3 (1 to 12)

C = Pump element 0.025cm³/stroke (2 metering washers)

Number of closure plugs (1 to 12)

V = Closure plug

Accessories (optional)

6872b07

Fig. 7 Configuration of outlet positions

Configuration of outlet positions 1)

1 2 3 4 5 6 7 8 9 10 11 12

12 X X X X X X X X X X X X

11 X X X X X X X X X X X

10 X X X X X X X X X X

9 X X X X X X X X X

8 X X X X X X X X

7 X X X X X X X

6 X X X X X X

5 X X X X X

4 X X X X

3 X X X

2 X X

Number of Pump Elements

1 X

Tab. 1 MOP lube point connections

1) condition as supplied to customer

6001a02

IMPORTANT

Output diagrams:

See Fig. 12 and 13.

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