Mercia Garden Products 04GREENLEAN0804-V1 Gebrauchsanweisung

P 1

04GREENLEAN0804-V1

8x4 Lean-to Greenhouse

2mm Drill bit

x2 Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All building’s should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

For assistance please contact customer care on: 01636 880514

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

**Protim Aquatan T5 (621)**

Your building has been treated with Aquatan.

Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct

application of Aquatan solution and then allowed to dry.

Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and

garden buildings.

Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl

sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, Wood saw, Step ladder, Hammer and a

Drill with 2mm bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

Our buildings are pre treated with a water based treatment**; this only helps to protect

the product during transit and for upto 3 months against mould. To validate your

guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated

with a wood preserver within the rst three months of assembly and thereafter in

accordance with the manufactures recommendations. Care must be taken to ensure

the product is placed on a suitable base.

BUILDING A BASE

When thinking about where the building and base is going to be constructed:

Ensure that there will be access to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions, The base should be slightly smaller than the external

measurement of the building, i.e. The cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for you specic product code

For ease of assembly, you

will need a tape measure to

check dimensions of

components.

P 2

04GREENLEAN0804-V1

Overall Dimensions:

Width = 2407mm

Depth = 1267mm

Height = 2178mm

Base Dimensions:

Width = 2359mm

Depth = 1237mm

Please retain product label and instructions for future reference

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Door Side Panel

AI-04GREENDS610X1546-V2

Back Side Panel

AI-04GREENWS1193X1543-V2

Window Side Panel

AI-04GREENWS2359X1543-V2

Window

AI-04GREENOW560X460-V1

Door

AI-04GREENDOOR550X1720-V2

Door Gable Top

AI-04GREENLEAN0804-V1DGT

Plain Gable Top

AI-04GREENLEAN0804-V1PGT

Roof

AI-04GREENLEAN0804-V1R

Roof Strip -12x53x1192mm QTY 2

S1253-1192mm

Fascia -12x60x1387mm QTY 2

S1260-1387mm (Angled)

Door Strip -12x27x1750mm

S1227-1750mm

Ridge Bar - 27x44x2247mm

F2744-2247mm

Door Frame - 27x44x2094mm

F2744-2114mm (Angled)

Door/Window Frame - 27x44x556mm QTY 2

F2744-556mm

Base Frame - 44x44x2359mm

F4444-2359mm

Base Frame - 44x44x1193mm QTY 2

F4444-1193mm

Ply Trangle

Ply Triangle

Butt Hinge QTY 4

PI-07-0066

Door Knob

PI-04-0024

Turn Button QTY 2

PI-07-0034

Casement Stay

PI-07-0007

Nail Bag

70mm Screws - 6

50mm Screws - 33

40mm Screws - 33

30mm Screws - 25

20mm Screws - 25

“L” Bracket QTY 2

PI-07-0012

16mm Screws - 8

1 2 3 4

56 7 8

17 18 19 20 21

**Please note: Due to variations in house construction methods and materials, NO xings are included

with this product. If you are unsure to which xings you require we recommend that you consult with

your local builders merchants or DIY store.**

Pre drill

hole

70mm

screw

P 3

Please retain product label and instructions for future reference

Step 2: Plain Gable Assembly

Place the plain gable top (No. 7) onto

the back side panel (No. 2) and secure

from underneath through the framing

as shown in the illustration using

4x50mm screws.

*Ensure the framing is ush on the

at edge.

4x50mm screws.

Pre drill

hole

50mm

screw

Step 1

Arrange the base frame(s)

(No’s. 15 & 16) onto your

base as shown in the

illustration.

Ensure your base is square

and layed onto a rm and

level surface that has suitable

drainage and is free from

areas where standing water

can collect.

4x70mm screws.

Step 3: Door Gable Assembly

Following the same method outlined

in Step 2, place the door gable top

(No. 6) onto the door side panel (No. 1)

and secure from underneath through

the framing using 2x50mm screws.

*Ensure the framing is ush on the

at edge.

2x50mm screws.

Pre drill

hole

50mm

screw

Step 4: Door Gable Assembly

Attach the door frame (No. 13) to the

door gable assembly, xing the frame

into the overhanging boards on the

door gable top (No. 6) using 2x50mm

screws.

*Ensure to screw into the framing on

the door gable top.

2x50mm screws.

Pre drill

hole

50mm

screw

P 4

For assistance please contact customer care on: 01636 880514

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

Please retain product label and instructions for future reference

Step 5

Place the assembled plain gable and

window side panel (No. 3) onto the

base frame(s) and x at the corners

using 3x50mm screws.

Secure the panels to the base using

12x50mm screws, screwing through

the panels into the base frame(s)

15x50mm screws.

Pre drill

hole

50mm

screw

Step 7

Following the same method outlined

in Step 5 attach the assembled door

gable onto the building using 7x50mm

screws.

7x50mm screws.

Pre drill

hole

50mm

screw

Step 6

Fix the door strip (No. 11) onto the door

frame (No. 13) using 3x30mm screws as

shown in the illustration.

*Ensure the strip is ush to the inside of

the door aperture.

3x30mm screws.

Pre drill

hole

30mm

screw

Step 8

Place a door/window frame (No. 14) into

the door aperture against the door side

panel (No. 1) and secure to the base frame

using 3x40mm screws.

Once in place secure the door frame

(No. 13) to the door/window framing

using1x50mm screw as shown in the

illustration.

3x40mm screws

1x50mm screw

Pre drill

hole

40mm

screw

50mm

screw

P 5

Please retain product label and instructions for future reference

12mm

Step 9

Attach the “L”brackets (No. 22) to either end

of the ridge bar (No. 12) using 4x30mm

screws.

*Ensure the “L”brackets are ush with each

end of the ridge bar.

Secure the ridge bar between the gables

(internally) and secure in place using

4x30mm screws, making sure the framing

aligns with the pitch of the gables.

8x30mm screws

Pre drill

hole

30mm

screw

Step 10

Fix the roof strips (No. 9) to the top of

the roof (No. 8) using 20mm screws,

making sure that the strip overhangs

the roof by 12mm as shown in the

illustration.

10x20mm screws

Pre drill

hole

20mm

screw

Step 11

Place the window (No. 4) into the

gap in the roof (No. 8) and secure

into position with 2x butt hinges

(No. 18) using 6x16mm screws on

the window side and 6x30mm

screws on the roof strip.

6x16mm screws

6x30mm screws 16mm

30mm

Pre drill

hole

16mm

screw

30mm

screw

Step 12

Secure the remaining door/window

frame (No. 14) to the reverse of the

of the roof (centrally between the

window gap) and screw into position

using 2x40mm screws.

2x40mm screws

Pre drill

hole

40mm

screw

P 6

Please retain product label and instructions for future reference

Step 13

Fix the casement stay (No. 21) to the

back of the opening window and

the pins to door/window frame as

shown in the illustration using

6x20mm screws.

6x20mm screws

Pre drill

hole

20mm

screw

Step 14

Place the roof onto the building making

sure the back edge of the roof sits ush

against the back of the gable. Once in

position secure the roof to the building

using 18x40mm screws.

*Ensure to screw through the roof into

the framing below.

18x40mm screws

Pre drill

hole

40mm

screw 20

Step 15

Rest the door (No. 5) into the

aperture (in the door gable) and

secure to the building with 2x

butt hinges (No. 18) using

6x20mm (on the door) and

6x30mm screws (on the door

frame) as shown in the

illustration.

Attach the turn buttons (No. 20)

to the top and bottom of the

assembled door gable using

1x30mm screw per turn button.

Screw the door handle (No. 19)

into the front of the door - it is

advisable to pre drill to avoid

splitting the door.

6x20mm screws

8x30mm screws

16mm

30mm

Pre drill

hole

40mm

screw

It is ESSENTIAL that you apply wood

treatment immediately after the building

has been assembled.

AFTER TREATMENT:

score around protective

cover on glazing and

carefuly peel

covering back

Please retain product label and instructions for future reference

Step 16

Attach the fascia’s (No. 10) to

the top of the building, securing

into position using 4x40mm

screws per fascia.

8x40mm screws

Pre drill

hole

40mm

screw

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