Mercia Garden Products 0619PNNE0324HGDD2SW-V1 Gebrauchsanweisung

P 1

0619PNNE0324HGDD2SW-V1

19MM LOG CABIN, 3M X 2.4M, HALF GLAZED DOUBLE DOORS, TWO SHORT WINDOWS.

2mm Drill bit

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All buildings should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm

bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

BUILDING A BASE

When thinking about where the building and base are going to be constructed:

Ensure that there will be access (60cm) to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions. The base should be slightly smaller than the external

measurement of the building, i.e. the cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for your specic product code

For ease of assembly use a

rubber mallet to t the log

boards. Do NOT use a heavy

hammer.

Ensure to measure and check before cutting

boards.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

It is advisable to use a hand

saw when cutting roof and

oor boards.

To ensure log boards are even, use a spirit

level to check each layer has been installed

correctly.

Measure

under the

head

Measure

overall

length

Screws & Nails Bolts To identify the

xings required

for each step use a

measuring tape.

P 2

0619PNNE0324HGDD2SW-V1

Overall Dimensions:

Width = 3002mm

Depth = 2718mm

Height = 2378mm

Base Dimensions:

Width = 2804mm

Depth = 2204mm

Please retain product label and instructions for future reference

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Window Contents

Window Qty 2

AI-06LOGSANGW684X1244-V1

Window Frame Left Upright - 71x70x1412mm Qty 2

AI-0619LOGWUFL-V3

Window Frame Right Upright - 71x70x1412mm Qty 2

AI-0619LOGWUFR-V3

Window Frame Top - 81x125x805mm Qty 2

AI-0619LOGSWTF-V3

Window Frame Bottom - 71x70x805mm Qty 2

AI-0619LOGSWBF-V3

6 Inch T-Hinge QTY 4

PI-07-0113

Casement Stay Qty 2

PI-07-0008

Double Door Contents

Mortice Lock

Qty 1

PI-07-0017

Key Plate

Qty 1

Handles (Pair)

Qty 1

PI-07-0006

Tower Bolt

QTY 2

PI-07-0114

Master Door Qty 1

(Morticed for lock)

AI-06LOGSANGHGMD750X1900-V1

17 18 19 20 21

9 Inch T-Hinge QTY 6

PI-07-0002

Secondary Door Qty 1

AI-06LOGSANGHGSD750X1900-V1

Door Frame Left Upright - 71x70x2065mm Qty 1

AI-0619LOGDUFL-V3

Door Frame Top - 81x125x1632mm Qty 1

AI-0619LOGDDTF- V3

Door Strip - 16x60x1880mm Qty 1

S1660-1880mm

Door Frame Right Upright - 71x70x2065mm Qty 1

AI-0619LOGDUFR-V3

Door Frame Bottom - 71x70x1508mm Qty 1

AI-0619LOGDDBF-V3

Rain Guard QTY 2

RG2844-710 (28x44x710mm) Rain Guard QTY 1

RG2844-1520 (28x44x1520mm)

P 3

Please retain product label and instructions for future reference

Starter Board - 66x19x2996mm QTY 2

LB19RT66-A-2996

Log Board - 120x19x227mm QTY 30

LB19-B-227

Roof Purlin - 40x90x3000mm Qty 1

F4090-A-3000

Fascia - 120x12x3100mm QTY 2

S12120-3100

Fascia - 120x12x2800mm QTY 2

S12120-2800

Roof Board - 121x12x2696mm QTY 28

MB12-C-2696

Floor Board - 121x12x2160mm QTY 26

MB16-C-2160

Eaves Frame - 44x27x2998mm QTY 2

F2744-2998

Bearer - 44x44x2204mm QTY 2

F4444-2204-PT

Bearer - 44x44x2716mm QTY 8

F4444-2716-PT

Storm Brace - 44x27x2000mm QTY 8

F2744-2000

Closure Trim - 16x28x2400mm (approx length) QTY 10

S1628-2400

Felt

Roof Spacers QTY 5

PI-07-0208 (20x100x2mm)

Log Board - 120x19x2396mm QTY 25

LB19-A-2396

Finisher Board - 54x19x2996mm QTY 1

LB19RG54-A-2996

Finisher Board - 97x19x2996mm QTY 1

LB19RG97-A-2996

Log Board - 120x19x823mm QTY 24

LB19-B-823

Log Board - 120x19x2396mm Qty 1

LB19-AD-2396 (750mm window cut out)

Log Board - 120x19x2996mm Qty 1

LB19-AD-2996 (1564mm double door cut out & 750mm window cut out)

Log Board - 120x19x2996mm QTY 20

LB19-A-2996

Log Board - 120x19x1204mm QTY 6

LB19-B-1204

Log Board - 120x19x227mm QTY 12

LB19-C-227

Bottom Gable QTY 2

AI-0619LOGPN24-G-V1

23a

23b

Top Gable A QTY 2

AI-0619LOGPN24-G-V1

Top Gable B QTY 2

AI-0619LOGPN24-G-V1

Felt Tacks x 110

70mm Screw x 57

Nail Bag

40mm Screw x 241

30mm Screw x 82

60mm Bolt Set x 16

There may be extra screws present in the nail bag

30mm Black Screw x 106

80mm Screw x 24

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

P 4

Please retain product label and instructions for future reference

Pre-assembly

*Please note:

Each board interlocks at either end in a staggered pattern.

Before securing ensure that the boards are tted properly

in their respective tongues and grooves.

Step 1

Parts Needed - No. 36 QTY 2

No. 37 QTY 2

Lay the bearers (No. 36 & 37) onto

a rm and level surface (free from

areas where standing water can

collect) as shown in the

illustration.

Fix the bearers together at each

corner using 2 screws per corner

using 8x70mm screws in total,

ensuring the bearers are ush.

Once fully assembled, ensure the

bearers are square by measuring

from corner to corner as

illustrated, making sure the

measurements are equal.

If the bearers are not aligned

equally, unscrew, adjust and

re-align accordingly.

8x70mm Screws

Pre drill

hole

70mm

screw

IMPORTANT: Pre-drill before xing screws.

Step 2

Parts Needed - No. 37 QTY 6

Following the same method

arrange the remaining bearers

(No. 37) inside the assembled

frame.

*Ensure there is an equal amount

of space between each frame.

Secure each of the bearers in place

using 2x70mm screws for each

side of the bearer, ensuring .the

bearers remain level.

24x70mm Screws

Pre drill

hole

70mm

screw

P 5

Please retain product label and instructions for future reference

24 26

Pre drill

hole

70mm

screw

IMPORTANT: Pre-drill before xing screws.

Step 3

Parts Needed - No. 24 QTY 2

No. 26 QTY 2

Place the starter boards (No. 24) on to assembled base frame along the

longest sides and place the rst two log boards (No. 26) in the notch as

shown.

Ensure the boards sit square on the base using the same method used

in Step 1. Measure corner to corner, making sure the measurements are

equal.

Once the boards are square, lift up the log board (No. 26) and x the

starter boards in place.

Fix each of the starter boards to the frame by screwing through the

notch into the frame as shown in the illustration.

4x70mm Screws

Step 4

Parts Needed - No. 25 QTY 6

No. 26 QTY 10

No. 27 QTY 6

No. 29 QTY 6

Following the method shown in the

illustration, lay the rst 6 boards

(No. 25, 26, 27 & 29)

Start by placing the front and back

boards, interlocking them with the side

boards. Then place the next side boards,

interlocking with the front and back

boards. Continue this method until you

have placed 6 boards o of the starter

boards on each side, as shown in the

illustration.

This will create your rst level.

*Ensure that the boards are level and

ush with each other as you lay each

one.

P 6

Please retain product label and instructions for future reference

Step 5

Parts Needed - No. 11 QTY 1

No. 12 QTY 1

No. 13 QTY 1

No. 14 QTY 1

Arrange the left, right, top & bottom door

frames (No’s. 11, 12, 13 & 14) onto a level

surface. Secure the top and bottom frames to

the uprights using 2x80mm screw per corner,

ensuring the screws do NOT protrude through

the front of the door framing.

8x80mm Screws

Pre drill

hole

80mm

screw

IMPORTANT : Pre-drill before xing screws.

The lip of the door frame should

be postioned on the inside of

the building.

14 12

Step 6

Once you have laid 6 log boards (o of the starter)

up the door section, slide the assembled door

frame over the boards resting the frame on top of

the starter board (if you have not yet assembled

the door frame refer to step 5)

*Please note: This image is for illustrative purposes

and may dier from your choice in product

(regarding door position). Nevertheless the

process of tting the door frame is the same.

**Please Note: The short boards at the front of the

building (either side of the door and window

opening’s) can be placed either side depending on

your needs.

Step 7

Parts Needed - No. 25 QTY 6

No. 26QTY 6

No. 28 QTY 12

No. 29 QTY 12

No. 30 QTY 6

Following the method shown in the illustration,

lay the next 6 boards (No. 25, 26, 28, 29 & 30)

onto the log cabin to create your second level.

*Ensure that the boards are level and ush with

each other as you lay each one.

P 7

Please retain product label and instructions for future reference

IMPORTANT : Pre-drill before xing screws.

Step 8

Parts Needed - No. 2 QTY 2

No. 3 QTY 2

No. 4 QTY 2

No. 5 QTY 2

Arrange the left, right, top & bottom window

frames (No’s. 2, 3, 4,& 5) onto a rm and level

surface. Secure the top and bottom frames to

the uprights using 2x80mm screw per corner,

ensuring the screws do NOT protrude through

the front of the window framing.

Use this method to assemble two window

frames.

16x80mm Screws

Pre drill

hole

80mm

screw

The lip of the door frame should

be postioned on the inside of

the building.

.Step 9

Once you have laid the second level of

boards onto the log cabin slide the

windows between the smaller boards

and rest on to the longer board (if you

have not yet assembled the window

frames refer to step 8)

*Ensure the boards are level with each

end.

*Please note: This image is for illustrative

purposes and may dier from your choice

in product (regarding window position).

Nevertheless the process of tting the

window is the same

Step 10

Parts Needed - No. 25 QTY 6

No. 26 QTY 6

No. 28 QTY 12

No. 29 QTY 12

No. 30 QTY 6

Following the method shown in

the illustration, lay a further 6

boards (No. 25, 26, 28, 29 & 30)

onto the log cabin to bring the

board level to the top of the

window and door frames.

*Ensure that the boards are level

and ush with each other as you

lay each one.

*Doors can be hung once the

boarding has enclosed the door

frame.

25 26

P 8

Please retain product label and instructions for future reference

25 26

Step 11

Parts Needed - No. 25 QTY 1

No. 26 QTY 1

No. 31 QTY 1

No. 32 QTY 1

Following the method shown in the

illustration, lay the next two boards

(No. 26 & 32) on the window and

opposite plain side.

Once in position, place the next two

boards (No. 25 & 31) onto the door

and rear sides.

*Ensure that the boards are level

and ush with each other as you lay

each one.

Rubber Mallet

may be required

to t parts.

70mm

screw

Pre drill

hole

Step 12

Parts Needed - No. 22 QTY 2

No. 25 QTY 1

No. 34 QTY 1

Following the method shown in

the illustration, place the bottom

gable (No.22) ,the remaining Log

board (No.25) and the nisher

board (No.34) onto the log cabin,

*Ensure that the boards are

level and ush with each other

as you lay each one.

Fix each board to the one below

by screwing through the notch

as shown in the illustration using

1x70mm screw per corner.

**Ensure to stagger the screws

so as not to collide with the

previous screw.

4x70mm Screws

Rubber Mallet

may be required

to t parts.

IMPORTANT : Pre-drill before xing screws.

P 9

Please retain product label and instructions for future reference

IMPORTANT : Pre-drill before xing screws. IMPORTANT : Pre-drill before xing screws.

70mm

screw

Pre drill

hole

Step 13

Parts Needed - No. 23a QTY 2

No. 23b QTY 1

No. 33 QTY 1

Following the method shown in

the illustration, place Top Gable A

(No. 23a), Top Gable B (No. 23b)

and the remaining Finisher board

(No. 33) onto the log cabin.

*Ensure that the boards are

level and ush with each other

as you lay each one.

Fix each board to the one below

by screwing through the notch

as shown in the illustration using

1x70mm screw per corner.

**Ensure to stagger the screws

so as not to collide with the

previous screw.

4x70mm Screws

23a

Rubber Mallet

may be required

to t parts.

23b

23a

Pre drill

hole

70mm

screw

Step 14

Parts needed - No. 35 QTY 1

Align the Roof Purlin (No. 35)

into the cut out slots on each gable

top ensuring they interlock.

Secure the roof purlin at each

end by screwing through the bars

into the boards (ensure to pre-drill

to avoid the boards splitting) using

2x70mm screws per purlin.

*Please note: The gable shown is for

illustrative purposes and may dier in

width from your choice in product.

Nevertheless, despite any dierences

the process of xing the purlins is the

same.

4x70mm Screws

Rubber Mallet

may be required

to t parts.

P 10

Please retain product label and instructions for future reference

40mm

screw

Pre drill

hole

*Cut to t

Step 15

Parts needed - No. 40 QTY 28

Place the rst roof board (No. 40)

onto the log cabin, making sure the boards

are ush to the end of the roof purlin. Ensure

there is an even amount of overhang

between the log boards and roof board at

the front and back of the cabin.

Once in position x to the purlin, front and

back of the log cabin using 3x40mm screws.

Ensure the roof boards are not laid too close

together, use the spacers (No. 46) provided

to create a 2mm gap. Adjusting the spacing

between the boards allows the wood to

swell in damp weather.

Continue to place the roof boards onto the

roof, ensuring each roof board is interlocked

and level. Once in position x the roof

boards to the purlin, front and back of the

log cabin using 3x40mm srews per roof

board.

*Please Note: The Purlin will be longer than

the log boards by 2mm each end.

You have been issued with 23 roof boards,

but in reality you may only need to use 22.

The last roof board will overhang

past the end of the roof purlin. Using a

straight edge and a pencil, mark out a line as

a guide.

Cut along the pencil mark and remove the

excess. Place the cut down board’s back

onto the roof and secure into place using

3x40mm screws per board.

*Please Note: This image is for illustrative

purposes and may dier from your choice in

product. Nevertheless the process of cutting

and tting the last roof board(s) is the same.

69x40mm Screws

Step 16

Parts Needed - No. 42 QTY 2

Ensuring the roof boards are ush at the

overhanging side, x the eaves frames

(No. 42) to the underside of the roof

boards using 9x30mm screws as shown

in the illustration

*Please Note: This image is for illustrative

purposes and may dier from your choice

in product. Nevertheless the process of

xing the eaves frames is the same.

18x30mm Screws

30mm

screw

Pre drill

hole

IMPORTANT : Pre-drill before xing screws. IMPORTANT : Pre-drill before xing screws.

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