Mercia Garden Products 0619LOG018-V4 Gebrauchsanweisung

P 1

0619LOG018-V4 (3x3.5m)

0619LOG018-V4: 3x3.5m reverse apex log cabin (T&G roof and oor).

2mm Drill bit

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All buildings should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm

bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

BUILDING A BASE

When thinking about where the building and base are going to be constructed:

Ensure that there will be access (60cm) to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions. The base should be slightly smaller than the external

measurement of the building, i.e. The cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for your specic product code

For ease of assembly use a

rubber mallet to t the log

boards. Do NOT use a heavy

hammer.

Ensure to measure and check before cutting

boards.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

It is advisable to use a hand

saw when cutting roof and

oor boards.

To ensure log boards are even, use a spirit

level to check each layer has been installed

correctly.

P 2

0619LOG018-V4

Overall Dimensions:

Width = 3532mm

Depth = 3139mm

Height = 2600mm

Base Dimensions:

Width = 3304mm

Depth = 2799mm

Please retain product label and instructions for future reference

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Single Door Pack*Large Window Pack*

QTY 3 Log 018 gable - 2996mm

Starter Board - 66x19x3500mm QTY 2

LB19RT66-A-3500

Log Board - 120x19x295mm QTY 36

LB19-B-295

Log Board - 120x19x295mm QTY 36

LB19-C-295

Log Board - 120x19x3500mm QTY 19

LB19-A-3500

Log Board - 45x19x3500mm QTY 2

LB19RG45-A-3500

Log Board - 120x19x2996mm QTY 20

LB19-A-2996

Log Board - 120x19x1123mm QTY 36

LB19-B-1123

Roof Purlin - 90x40x3504mm QTY 3

F4090-A-3504

Eaves Frame - 27x44x3500mm QTY 2

F2744-3500

Fascia - 120x16x1608mm QTY 4

S16120-1608

Fascia - 120x16x3532mm QTY 2

S16120-3532

Bearer - 44x44x2799mm QTY 2

F4444-2799-PT

Bearer - 44x44x3216mm QTY 10

F4444-3216-PT

Roof Board - 121x16x1600mm QTY 64

MB16-C-1600

Floor Board - 121x16x2760mm QTY 30

MB16-C-2760

Log 018 gable - 2996mm (Notched for window)

Log Board - 120x19x3500mm

LB19-AD-3500

Storm Brace - 27x44x2000mm QTY 8

F2744-2000

Felt

Closure Trim - 16x28x2400mm (approx length) QTY 16

S1628-2400

*All components for the Windows and Doors are shown

in the Windows and Doors instruction packs.

Roof Spacers QTY 5

PI-07-0208 (20x100x2mm)

P 3

Please retain product label and instructions for future reference

Pre-assembly

*Please note:

Each board interlocks at

either end in a staggered pattern.

Before securing ensure that the boards

are tted properly in their respective

tongues and grooves.

Felt Tacks x200

70mm Screw x65

Nail Bag

40mm Screw x470

30mm Screw x96

60mm Bolt Set x16

P 4

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

Please retain product label and instructions for future reference

Pre drill

hole

70mm

screw

Step 1

Parts Needed - No. 15 QTY 2

No. 16 QTY 10

Lay the bearer’s (No’s. 15 &

16) onto a rm and level surface

(free from areas where standing

water can collect) as shown in the

illustration.

Fix the framing together at each

corner using 8x70mm screws,

ensuring the frame is ush.

8x70mm Screws

16 16 16 16 16 16 16 16

Pre drill

hole

70mm

screw

Step 2

Parts Needed - No. 4 QTY 2

No. 9 QTY 2

Place the starter boards (No. 4)

on to assembled base frame

along the longest sides.

*Ensure the notches at either

end of each board are ush

and level with the ends of the

frame.

Fix each of the starter boards to

the frame by screwing through

the notch into the frame as shown

in the illustration.

Once in position place the next

log board (No. 9) onto the assembly.

4x70mm Screws

Pre drill

hole

70mm

screw

Following the same

method arrange the

remaining framing (No. 16)

inside the assembled frame.

*Ensure there is an equal

amount of space between

each frame.

Secure each of the frames in

place using 2x70mm screws

for each side of the bearer,

ensuring the framing remains

level.

32x70mm Screws

IMPORTANT: Pre-drill before xing screws.

Example picture

2 screws per bearer per end

P 5

Please retain product label and instructions for future reference

Step 3

Parts Needed - No. 5 QTY 12

No. 6 QTY 12

No. 7 QTY 6

No. 9 QTY 5

No. 10 QTY 10

Following the same method

outlined in Pre-Assembly , lay

the rst 6 boards (No’s. 5, 6,

7, 9 &10) onto the starter

boards to create your rst level.

*Ensure that the boards are

level and ush with each

other as you lay each one.

*Doors can be hung once the

boarding has enclosed the door

frame by 6 boards, refer to

door installation instructions, if

not, you can install the door at

step 5.

Step 4

Once you have laid 6 log boards (o of

the starter ) up the door section, slide the

assembled door frame (No. 1) and

windows (No. 2) over the boards resting

the frame on top of the starter boards.

Please see instructions provided with

your doors and windows to assemble.

*Please note:This image is for illustrative

purposes and may dier from your

choice in product ( regarding door/win-

dow position). Nevertheless the process

of tting the door frame is the same.

Step 5

Parts Needed - No. 5 QTY 24

No. 6 QTY 24

No. 7 QTY 12

No. 9 QTY 12

No. 10 QTY 24

Following the same method

outlined in Pre-Assembly, lay

the next boards (No’s. 5, 6,

7, 9 & 10) onto the assembly

until you reach the top of the

door panels.

*Ensure that the boards are

level and ush with each

other as you lay each one.

*Doors can be hung once the

boarding has enclosed the

door frame.

P 6

Please retain product label and instructions for future reference

Step 7

Parts Needed - No. 8 QTY 2

Once the gables are in position

place log board (No. 8) onto

the front and rear of the building,

xing into position by screwing

through the notches as shown

in the illustration.

*Ensure that the boards are

level and ush with each

other as you lay each one.

4x70mm Screws

Pre drill

hole

70mm

screw

Step 6

Parts Needed - No. 3a QTY 1

No. 3b QTY 1

No. 7 QTY 1

No. 21 QTY 1

Place the last two log boards

(No’s. 7 & 21) onto the front and

back of the building and then

place the gable tops (No. 3) onto

the assembly.

Fix into position by screwing

through the notches as shown

in the illustration.

*Ensure that the boards are

level and ush with each

other as you lay each one.

4x70mm Screws

Pre drill

hole

70mm

screw

P 7

Please retain product label and instructions for future reference

23b 17

IMPORTANT: Pre-drill before xing screws.

Pre drill

hole

70mm

screw

Step 8

Parts needed - No. 11 QTY 3

Align the Roof Purlin(s) (No.

11) into the cut out slots on each

gable top ensuring each roof purlin

interlocks the boards.

Secure the roof purlins at

each end by screwing through the

bars into the boards (ensure to

pre-drill to avoid the boards

splitting) using 4x70mm screws per

roof purlins.

*Please note:The gable shown is for

illustrative purposes and may dier

in width from your choice in

product.

Nevertheless, despite any

dierences

the process of xing the roof purlins

is the same.

12x70mm Screws

40mm

screw

Pre drill

hole

*Cut to t

Step 9

Parts needed - No. 17 QTY 64

Place the rst two roof

board’s (No. 17) onto the assembly

on each side, making sure the

boards are ush to the end of the

roof purlin. Once in position x to

each purlin using 3x40mm screws.

*Ensure the roof boards meet at the

top of the apex and leave an over-

hang at the bottom.

Due to natural occurences of wood

shrinkage / expansion. You maybe

required to use the provided spac-

ers and place a space of 2mm to

ensure every roof board lines up

with the truss’.

Continue adding the roof boards

along the roof, xing each one into

position using 3x40mm screws,

making sure that each board is

interlocked, ush at the bottom &

meet at the top of the apex.

The last board on each side

will overhang: Using a straight edge

and a pencil mark out a line as

a guide.

Cut along the pencil mark and

remove the excess. Place the cut

down board’s back onto the roof

and secure into place using

3x40mm screws per board.

*Please Note:This image is for

illustrative purposes and may

dier from your choice in product.

Nevertheless the process of

cutting and tting the last roof

board(s) is the same.

192x40mm Screws

IMPORTANT: Pre-drill before xing screws.

P 8

Please retain product label and instructions for future reference

Step 10

Parts Needed - No. 12 QTY 2

Ensuring the roof boards are ush

at the overhanging side and meet

at the apex, x the eaves frames

(No. 12) to the underside of the roof

boards using 9x40mm screws as

shown in the illustration

*Please Note: This image is for

illustrative purposes and may

dier from your choice in

product. Nevertheless the process

of xing the eaves frames is the

same.

18x40mm Screws

40mm

screw

Pre drill

hole

Step 11

Parts Needed - No. 18 QTY 30

Place the rst oor board (No. 18)

inside the building ush to the log

board on one side. Continue adding

the oor boards (internally) making

sure to interlock each individual

board.

*Do NOT secure the boards until

the last board has been measured

and cut.

Following the same method outlined

previously measure the gap between

the bottom of the tongue (on the last

board placed) and the log board.

Using a straight edge mark out the

measurement onto the last oor

board (No. 18) and cut along the

length removing the excess.

**Please note: Mark the nal board

2mm under the measurement; This

will allow the timber to expand and

contract correctly.

Once all the oor boards are in

position secure each board into

position using 8x40mm screws.

***Please Note: Ensure to screw

through eachof the oor boards

into the oor bearers.

240x40mm Screws

40mm

screw

Pre drill

hole

*Cut to t

P 9

Please retain product label and instructions for future reference

Felt

tacks

Step 14

Parts needed - No. 22

Cut the felt into ve strips and lay

onto the roof in the order shown

in the illustration.

*Ensure there is approximately 50mm

of overhanging felt each side.

Once the felt is laid out x to the

roof using felt tacks at 100mm

intervals.

*Felt size: 3624mm

170x Felt Tacks

Closure Trim

Internal

*Measure and cut the

closure trims to

t the internal space.

Closure Trim

Internal

*Measure and cut the

closure trims to

t the internal space.

Pre drill

hole

30mm

screw

*trim to t

Step 12

Parts needed - No. 20 QTY 8

Inside the building place the closure

trim (No. 20) against the boarding

and align with the roof as shown in

the illustration, ensuring the angled

face follows the roof line.

Once in position x each trim

into place by pre drilling a pilot hole

and using 6x30mm screws per trim,

equally spacing them along the face

of the board.

48x30mm Screws

30mm

screw

Pre drill

hole

*Cut to t

Step 13

Parts needed - No. 20 QTY 8

Once the oor has been laid arrange the

closure trim (No. 20)around the outside

edge of oor (internally), measure and cut

down accordingly to best match the

internal space.

Secure each trim section into place using

6x30mm spaced equally along the board

as shown in the illustration.

*Do NOT x the closure trim to the oor-

boards.

48x30mm Screws

RoofRoof

HANDLE

WITH CARE

1. 2.

3. 4.

It is ESSENTIAL that you apply wood

treatment immediately after the building

has been assembled.

P 10

Please retain product label and instructions for future reference

Step 15

Parts Needed - No. 13 QTY 4

No. 14 QTY 2

Align the fascia’s (No. 13 & 14)

with the roof and x into place

using 3x40mm screws per

fascia, making to screw

through the fascia into the roof

purlins and eaves frame.

*Ensure the angled cuts meet

at the top of the apex.

18x40mm Screws

Pre drill

hole

40mm

screw

13 14

14 13

IMPORTANT: Pre-drill before xing screws.

Pre drill

hole

60mm

bolt

Step 16

Parts needed - No. 19 QTY 8

Arrange the storm braces (No. 19)

around the building (internally).

Place 2x storm braces per side

xing into place using 2x 60mm

bolts per brace making sure the

washer & nut are tightened from

the outside of the building.

*Ensure the storm braces are

secured at the highest point

possible on each side.

**Storm braces will help your

building expand and contract

properly.

***Important: Ensure each

bolt is tightened using a

washer so as not to damage

the log boards.

16x60mm Bolt Sets

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