Mercia Garden Products 0644RANE0504FGDD2TW1SW-V1 Bedienungsanleitung

P 1

0644RANE0504FGDD2TW1SW-V1 (4x5m)

0644RANE0504FGDD2TW1SW-V1: 44mm Log Cabin, Reverse Apex, No Extras, 5x4, Fully Glazed Double Door, Two Tall Windows, One

Short Window.

2mm Drill bit

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All buildings should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm

bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

BUILDING A BASE

When thinking about where the building and base are going to be constructed:

Ensure that there will be access (60cm) to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions, The base should be slightly smaller than the external

measurement of the building, i.e. The cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for your specic product code

For ease of assembly use a

rubber mallet to t the log

boards. Do NOT use a heavy

hammer.

Ensure to measure and check before cutting

boards.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

It is advisable to use a hand

saw when cutting roof and

oor boards.

To ensure log boards are even, use a spirit

level to check each layer has been installed

correctly.

Measure

under the

head

Measure

overall

length

Screws & Nails Bolts To identify the

xings required

for each step use a

measuring tape.

Double Door Contents

Window Contents

P 2

0644RANE0504FGDD2TW1SW-V1

Overall Dimensions:

Width = 5036mm

Depth = 4141mm

Height = 2689mm

Base Dimensions:

Width = 4818mm

Depth = 3818mm

Please retain product label and instructions for future reference

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Window QTY 1

AI-06LOGDGW684X1244-V3

Window QTY 2

AI-06LOGDGW684X1905-V3

Window Frame Left Upright - 71x70x1412mm QTY 1

AI-0644LOGWUFL-V3

Window Frame Right Upright - 71x70x1412mm QTY 1

AI-0644LOGWUFR-V3

Window Frame Top - 84x125x805mm QTY 1

AI-0644LOGWTF-V3

Window Frame Bottom - 71x70x805mm QTY 1

AI-0644LOGWBF-V3

Mortice Lock

QTY 1

PI-07-0017

Key Plate

QTY 1

PI-07-0017

Handles (Pair)

QTY 1

PI-07-0188

Adjustable Hinge QTY 6 PI-07-0209

Tower Bolt

QTY 2

PI-07-0114

Master Door QTY 1

(Morticed for lock)

AI-06LOGDGFGMD750X1900-V3

22a 22c

23 24 25 26

Secondary Door QTY 1

AI-06LOGDGFGSD750X1900-V3

Door Frame Left Upright - 71x70x2065mm QTY 1

AI-0644LOGDUFL-V3

Door Frame Right Upright - 71x70x2065mm QTY 1

AI-0644LOGDUFR-V3

Door Frame Top - 84x125x1632mm QTY 1

AI-0644LOGDDTF-V3

Door Frame Bottom - 71x70x1508mm QTY 1

AI-0644LOGDDBF-V3

Door Strip - 16x60x1880mm QTY 1

S1660-1880mm

Rain Guard QTY 1

RG2844-1520mm (28x44x1520mm)

22b

Rain Guards QTY 3

RG2844-710mm (28x44x710mm)

Window Frame Left Upright - 71x70x2065mm QTY 2

AI-0644LOGDUFL-V3

Window Frame Right Upright - 71x70x2065mm QTY 2

AI-0644LOGDUFR-V3

Window Frame Top - 81x125x808mm QTY 2

AI-0644LOGTWTF-V3

Window Frame Bottom - 71x70x688mm QTY 2

AI-0644LOGTWBF-V3

Flag Hinge QTY 2

PI-07-0211

Casement Stay Qty 1

PI-07-0187

Short Window Contents

Tall Window Contents

Felt

Main Buildings Contents

P 3

Felt Tacks x 350

70mm Screw x 41

40mm Screw x 932

30mm Screw x 172

Nail Bag

There may be extra screws present in the nail bag

80mm Screw x 64

90mm Screw x 116

90mm Bolt Set x 16

Storm Brace - 27x44x2000mm QTY 8

F2744-2000mm

Closure Trim - 16x28x2400mm (approx length) QTY 16

SI628-2400mm (Bevelled)

Pre-assembly

*Please note:

Each board interlocks at

either end in a staggered pattern.

Before securing ensure that the boards

are tted properly in their respective

tongues and grooves.

Roof Spacers QTY 5

PI-07-0208 (20x100x2mm)

Please retain product label and instructions for future reference

Log Board - 44x120x4000mm QTY 25

LB44-A-4000mm

Log Board - 44x120x1625mm QTY 24

LB44-B-1625mm

Log Board - 44x120x734mm QTY 36

LB44-B-734mm

Log Board - 44x120x232mm QTY 36

LB44-C-232mm

Roof Board - 16x121x2114mm QTY 92

MB16-2114mm

Floor Board - 16x121x3728mm QTY 44

MB16-3728mm

Bearer - 44x58x2293mm QTY 26

F4458-2293mm-PT

Bearer - 44x58x3818mm QTY 4

F4458-3818mm-PT

Purlin - 45x120x5004mm QTY 5

F45120-A-5004mm

Fascia - 16x120x2118mm QTY 4

S16120-G-2118mm (angled)

Fascia - 16x120x2518mm QTY 4

S16120-2518mm

Eaves Frame - 27x44x2502mm QTY 4

F2744-2502mm

Starter Board - 44x66x5000mm QTY 2

LB44RT66-A-5000mm

Log Board - 44x120x5000mm QTY 19

LB44-A-5000mm

Log Board - 44x120x4000mm QTY 1

LB44-AD-4000mm

Log Board - 44x120x5000mm QTY 1

LB44-AD-5000mm

Gable - 4000mm

QTY 2

AI-0644RANE0504-G-V1

P 4

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

IMPORTANT: Pre-drill before xing screws.

Pre drill

hole

90mm

screw

Step 1

Parts needed - No. 38 QTY 2

No. 39 QTY 2

Lay the bearers (No’s 38 & 39) onto a

rm and level surface (free from areas

where standing water can collect) as

shown in the illustration.

Fix the bearers together at each

corner using 8x90mm screws,

ensuring the frame is ush.

Once fully assembled, ensure the bear-

ers are square by measuring from corner

to corner as illustrated, making sure the

measurements are equal.

If the bearers are not aligned equally,

unscrew, adjust and re-align accordingly.

8x90mm Screws

Example picture

2 screws per bearer per end.

IMPORTANT: Pre-drill before xing screws.

*Ensure the 58mm side of the

bearer is laying on the base, so

that you can screw the bearers

together on the 44mm side.

IMPORTANT: Pre-drill before xing screws.

Pre drill

hole

90mm

screw

Step 2

Parts needed- No. 38 QTY 11

Following the same method arrange

the remaining bearers (No. 38) inside

the assembled frame.

*Ensure there is an equal

amount of space between each frame.

Secure each of the bearers in

place using 2x90mm screws

for each side of the bearer,

ensuring the framing remains level.

44x90mm Screws

38 38 38 38 38 38 38 38 38 38 38

Example picture

2 screws per bearer per end.

Pre drill

hole

90mm

screw

Step 3

Parts needed- No. 38 QTY 13

No. 39 QTY 2

Repeat Steps 1 & 2 to create the

second base section.

*Ensure there is an equal

amount of space between each

frame.

Once built secure both base

sections together using 12x90mm

screws as shown in the

illustration.

64x90mm Screws

Please retain product label and instructions for future reference

P 5

Pre drill

hole

70mm

screw

Step 4

Parts needed - No. 28 QTY 2

No. 29 QTY 2

Place the starter boards (No.

28) and the rst two log boards

(No. 29) in the notch as shown

onto the assembled base frame

along the longest sides.

Ensure the boards sit square on

the base using the same

method used in Step 1. Meas-

ure corner to corner, making

sure the measurements are

equal.

Once the boards are square, lift

up the log boards (No. 29) and

x the starter boards in place

(No. 28).

Fix each of the starter boards to

the frame by screwing through

the notch into the frame as

shown in the illustration.

4x70mm Screws

IMPORTANT: Pre-drill before xing screws.

Step 5

Parts needed - No. 29 QTY 10

No. 32 QTY 12

No. 33 QTY 12

No. 34 QTY 6

Following the same method

outlined in Pre-Assembly, lay the

required boards (No’s. 29, 32,

33 & 34) onto the starter boards

to create your rst level.

*Ensure that the boards are

level and ush with each other

as you lay each one.

34 29

Rubber Mallet

may be required

to t parts.

IMPORTANT : Pre-drill before xing screws.

Step 6

Parts Needed - No. 7 QTY 2

No. 8 QTY 2

No. 9 QTY 2

No. 10 QTY 2

Arrange the left, right, top & bottom tall

window frames (No’s. 7, 8, 9, & 10) onto a rm

and level surface. Secure the top and bottom

frames to the uprights using 2x80mm screw per

corner, ensuring the screws do NOT protrude

through the front of the door framing.

Using the method outlined above, assemble the

two window frames.

16x80mm Screws

Pre drill

hole

80mm

screw

10 8

The internal lip of the window

frame should be positioned on

the inside of the building.

Please retain product label and instructions for future reference

P 6

IMPORTANT: Pre-drill before xing screws.IMPORTANT : Pre-drill before xing screws.

Step 7

Parts Needed - No. 6 QTY 2

Rest each window (No. 6) into the

assembled window frames as shown

in the illustration, and secure into

position by screwing through the

framing into the window. Use this

method to assemble the two windows.

*Place the frame & window at onto

a level surface to help x into place.

Use this method to assemble the two

windows.

32x80mm Screws

Pre drill

hole

80mm

screw

Step 8

Once you have laid rst level of

boards onto the log cabin, slide the

windows between the smaller

boards and rest on to the longer

board (if you have not yet

assembled the window frames refer

to step 6 & 7)

*Ensure the boards are level with

each end.

*Please note: This image is for

illustrative purposes and may dier

from your choice in product

(regarding window position).

Nevertheless the process of tting the

window is the same

Step 9

Parts Needed - No. 16 QTY 1

No. 17 QTY 1

No. 18 QTY 1

No. 19 QTY 1

Arrange the left, right, top & bottom door

frames (No’s. 16, 17, 18 & 19) onto a level

surface. Secure the top and bottom frames to

the uprights using 2x80mm screw per corner,

ensuring the screws do NOT protrude through

the front of the door framing.

8x80mm Screws

Pre drill

hole

80mm

screw

The internal lip of the door

frame should be positioned on

the inside of the building.

19 17

Please retain product label and instructions for future reference

P 7

IMPORTANT: Pre-drill before xing screws.

22a

Pre drill

hole

30mm

screw

Step 10

Parts Needed - No. 14 QTY 1

No. 15 QTY 1

No. 22 QTY 6

The Adjustable Door Hinge (No.22)

comes in three parts.

Fasten No. 22a into 22b as shown in the

illustration.

Once the framing is enclosed, place

the secondary and master doors

(No. 14 & 15) into the assembled frame

Fix the Adjustable door hinge (No.22c) to

the doors using 3x30mm screws per hinge.

Fix 3 x Adjustable Door Hinges (No.

22a&b) into position onto the door frame

using 4x30mm screws per hinge.

*Ensure the hinges are tted to the exter-

nal of the door frame so the doors open

outwards from the log cabin.

Locate the doors into the hinges ensuring

there is equal spacing on each side

between the doors and door frame, and

that the doors open and close freely with-

out restriction.

It is important to t the doors within the

frames at this stage so that you can estab-

lish the position of the hinges. The hinges

come in three parts. Remove the doors

from the framing after tting.

*Ensure to screw into the framing

and not into the channel.

42x30mm Screws

22b

Secondary Door Master Door

Step 11

To adjust and align your doors:

1. Lift up the doors to seperate the two

parts of the hinge.

2. Turn the rotating barrel (No.22a) in /

out to move the postion of the doors

either in or away from each other.

3. You can then place the door(s) back

on to the hinge and check whether they

require more / less adjustments, if

further adjustments are required repeat

number 2.

22a

Please retain product label and instructions for future reference

Step 12

Once you have laid 6 log boards (on top of the

starter board) up the door section, slide the

assembled door frame (without main doors)

over the boards resting the frame on top of the

starter board.

Please refer to steps 9 to construct your door

frame assembly.

*Please note: This image is for illustrative purposes

and may dier from your choice in product

(regarding door position). Nevertheless the

process of tting the door frame is the same.

P 8

Please retain product label and instructions for future reference

IMPORTANT: Pre-drill before xing screws.

Step 14

Parts Needed - No. 2 QTY 1

No. 3 QTY 1

No. 4 QTY 1

No. 5 QTY 1

Arrange the left, right, top & bottom window

frames (No’s. 2, 3, 4,& 5) onto a rm and level

surface. Secure the top and bottom frames to

the uprights using 2x80mm screw per corner,

ensuring the screws do NOT protrude through

the front of the window framing.

8x80mm Screws

Pre drill

hole

80mm

screw

Step 13

Parts needed - No. 29 QTY 6

No. 31 QTY 12

No. 32 QTY 12

No. 33 QTY 12

No. 34 QTY 6

Following the same method

outlined in Pre-Assembly, lay

the next 6 boards (No’s. 29, 31, 32,

33 & 34) onto the log cabin to

create your second level.

*Ensure that the boards are

level and ush with each

other as you lay each one.

Rubber Mallet

may be required

to t parts.

P 9

Please retain product label and instructions for future reference

Step 18

Parts needed - No. 29 QTY 1

No. 30 QTY 1

No. 34 QTY 1

No. 35 QTY 1

Following the same method

outlined in Pre-Assembly, lay

board (No. 29) and the board

that goes above the window

(No. 30). Afterwards add board

(No. 34) and the board that

goes above the door (No. 35)

onto the log cabin.

*Ensure that the boards are

level and ush with each

other as you lay each one.

Rubber Mallet

may be required

to t parts.

Step 17

Parts needed - No. 29 QTY 6

No. 31 QTY 12

No. 32 QTY 12

No. 33 QTY 12

No. 34 QTY 6

Following the same method

outlined in Pre-Assembly, lay

the remaining boards (No’s. 29,

31, 32, 33 & 34) onto the

log cabin to bring the board

level to the top of the window

and door frames.

*Ensure that the boards are

level and ush with each

other as you lay each one.

*Doors can be hung once the

boarding has enclosed the

door frame.

34 29

Rubber Mallet

may be required

to t parts.

Step 16

Once you have laid the second level

of boards onto the log cabin slide the

windows frame (without main

window) between the boards (if you

have not yet assembled the window

frame refer to step 14.)

*Ensure the boards are level with

each end.

*Please note: This image is for

illustrative purposes and may dier

from your choice in product

(regarding window position).

Nevertheless the process of tting the

window is the same.

IMPORTANT: Pre-drill before xing screws.

Pre drill

hole

30mm

screw

Step 15

Parts Needed - No. 1 QTY 1

No. 12 QTY 2

Position the window (No. 1) so that it

sits centrally within the window

frame. Fix the female part of the ag

hinge (No. 12) to the window using

4x30mm screws, attach the male part

of the ag hinge (No. 12) to the

window frame using 4x30mm screws

ensuring that the window can open

and close freely.

It is important to t the windows

within the frame at this stage so that

you can establish the position of the

hinges. The hinges come in two

parts. Remove the window from the

frame after tting.

*Ensure to attach the hinge to the

horizontal frame of the window*

16x30mm Screws

P 10

Please retain product label and instructions for future reference

Step 19

Parts needed - No. 27 QTY 2

Place the gable tops (No. 27) onto

the log cabin. Fix into position by

screwing through the notches

as shown in the illustration.

*Ensure that the boards are

level and ush with each

other as you lay each one.

4x70mm Screws

Pre drill

hole

70mm

screw

IMPORTANT: Pre-drill before xing screws.

Rubber Mallet

may be required

to t parts.

Pre drill

hole

Step 20

Parts needed - No. 40 QTY 5

Align the Purlin(s) (No. 40)

into the cut out slots on each gable

top ensuring each purlin

interlocks the boards.

Secure the Purlins at each

end by screwing through the bars

into the boards (ensure to pre-drill

to avoid the boards splitting)

using 4x70mm screws per purlin.

*Please note: The gable shown is for

illustrative purposes and may dier

in width from your choice in product.

Nevertheless, despite any dierences

the process of xing the purlins

is the same.

20x70mm Screws

70mm

screw

IMPORTANT: Pre-drill before xing screws.

Rubber Mallet

may be required

to t parts.

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