Mercia Garden Products 0628RANE0403FGDD2TW1SW-V1 Gebrauchsanweisung

P 1

0628RANE0403FGDD2TW1SW-V1 (4x3m)

0628RANE0403FGDD2TW1SW-V1: 28mm Log Cabin, Reverse Apex, No Extras, 4x3, Fully Glazed Double Door, Two Tall Windows, One

Short Window.

2mm Drill bit

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All buildings should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm

bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

BUILDING A BASE

When thinking about where the building and base are going to be constructed:

Ensure that there will be access (60cm) to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions, The base should be slightly smaller than the external

measurement of the building, i.e. The cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for your specic product code

For ease of assembly use a

rubber mallet to t the log

boards. Do NOT use a heavy

hammer.

Ensure to measure and check before cutting

boards.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

It is advisable to use a hand

saw when cutting roof and

oor boards.

To ensure log boards are even, use a spirit

level to check each layer has been installed

correctly.

Measure

under the

head

Measure

overall

length

Screws & Nails Bolts To identify the

xings required

for each step use a

measuring tape.

Double Door Contents

Window Contents

Short Window Contents

Tall Window Contents

P 2

0628RANE0403FGDD2TW1SW-V1

Overall Dimensions:

Width = 4036mm

Depth = 3144mm

Height = 2600mm

Base Dimensions:

Width = 3808mm

Depth = 2804mm

Please retain product label and instructions for future reference

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Window QTY 1

AI-06LOGDGW684X1244-V3

Window Frame Left Upright - 71x70x1412mm QTY 1

AI-0628LOGWUFL-V3

Window Frame Right Upright - 71x70x1412mm QTY 1

AI-0628LOGWUFR-V3

Window Frame Top - 84x125x805mm QTY 1

AI-0628LOGWTF-V3

Window Frame Bottom - 71x70x805mm QTY 1

AI-0628LOGWBF-V3

Mortice Lock

QTY 1

PI-07-0017

Key Plate

QTY 1

PI-07-0017

Handles (Pair)

QTY 1

PI-07-0188

Adjustable Hinge QTY 6 PI-07-0209

Tower Bolt

QTY 2

PI-07-0114

Master Door QTY 1

(Morticed for lock)

AI-06LOGDGFGMD750X1900-V3

22a 22c

23 24 25 26

Secondary Door QTY 1

AI-06LOGDGFGSD750X1900-V3

Door Frame Left Upright - 71x70x2065mm QTY 1

AI-0628LOGDUFL-V3

Door Frame Right Upright - 71x70x2065mm QTY 1

AI-0628LOGDUFR-V3

Door Frame Top - 84x125x1632mm QTY 1

AI-0628LOGDDTF-V3

Door Frame Bottom - 71x70x1508mm QTY 1

AI-0628LOGDDBF-V3

Door Strip - 16x60x1880mm QTY 1

S1660-1880mm

Rain Guard QTY 1

RG2844-1520 (28x44x1520mm)

22b

Rain Guards QTY 3

RG2844-710 (28x44x710mm)

Window Frame Left Upright - 71x70x2065mm QTY 2

AI-0628LOGDUFL-V3

Window Frame Right Upright - 71x70x2065mm QTY 2

AI-0628LOGDUFR-V3

Window Frame Top - 81x125x808mm QTY 2

AI-0628LOGTWTF-V3

Window Frame Bottom - 71x70x688mm QTY 2

AI-0628LOGTWBF-V3

Flag Hinge QTY 2

PI-07-0211

Casement Stay Qty 1

PI-07-0187

Window QTY 2

AI-06LOGDGW684X1905-V3

Felt

Main Buildings Contents

P 3

Storm Brace - 27x44x2000mm QTY 8

F2744-2000

Closure Trim - 16x28x2400mm (approx length) QTY 16

SI628-2400 (Bevelled)

Pre-assembly

*Please note:

Each board interlocks at

either end in a staggered pattern.

Before securing ensure that the boards

are tted properly in their respective

tongues and grooves.

Felt Tacks x 210

70mm Screw x 76

80mm Screw x 64

Nail Bag

40mm Screw x 558

30mm Screw x 178

70mm Bolt Set x 16

Roof Spacers QTY 5

PI-07-0208 (20x100x2mm)

47 48

Please retain product label and instructions for future reference

Log Board - 28x120x4000mm QTY 19

LB28-A-4000

Log Board - 28x120x1123mm QTY 24

LB28-B-1123

Log Board - 28x120x232mm QTY 36

LB28-B-232

Log Board - 28x120x232mm QTY 36

LB28-C-232

Roof Board - 16x121x1600mm QTY 74

MB16-1600

Floor Board - 16x121x2748mm QTY 35

MB16-2748

Bearer - 44x44x2804mm QTY 2

F4444-2804-PT

Bearer - 44x44x3720mm QTY 10

F4444-3720-PT

Purlin - 45x120x4004mm QTY 3

F45120-A-4004

Fascia - 16x120x1604mm QTY 4

S16120-G-1604 (angled)

Fascia - 16x120x2018mm QTY 4

S16120-2018

Eaves Frame - 27x44x4004mm QTY 2

F2744-4004

Starter Board - 28x66x4000mm QTY 2

LB28RT66-A-4000

Log Board - 28x120x2996mm QTY 26

LB28-A-2996

Log Board - 28x120x4000mm QTY 1

LB28-AD-4000

Finishing Board - 28x45x4000mm QTY 2

LB28RG45-A-4000

Window Gable - 2996mm

QTY 1

AI-0628RANE0403-WG-V1

Gable - 2996mm

QTY 1

AI-0628RANE0403-G-V1

27 28

P 4

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

IMPORTANT: Pre-drill before xing screws.

Pre drill

hole

70mm

screw

Step 1

Parts needed - No. 39 QTY 2

No. 40 QTY 2

Lay the bearers (No’s 39 & 40) onto a

rm and level surface (free from

areas where standing water can

collect) as shown in the illustration.

Fix the bearers together at each

corner using 8x70mm screws, ensur-

ing the frame is ush.

Once fully assembled, ensure the

bearers are square by measuring

from corner to corner as illustrated,

making sure the measurements are

equal.

If the bearers are not aligned equal-

ly, unscrew, adjust and re-align

accordingly.

8x70mm Screws

Example picture

2 screws per bearer per end.

IMPORTANT: Pre-drill before xing screws.

Pre drill

hole

70mm

screw

Step 2

Parts needed- No. 40 QTY 8

Following the same method

arrange the remaining bearers

(No. 40) inside the assembled

frame.

*Ensure there is an equal

amount of space between each

frame.

Secure each of the bearers in

place using 2x70mm screws

for each side of the bearer,

ensuring the bearers remain

level.

32x70mm Screws

40 40 40

Step 3

Parts needed - No. 29 QTY 2

No. 35 QTY 2

Place the starter boards (No. 29)

and the rst two log boards (No.

35) in the notch as shown onto

the assembled base frame along

the longest sides.

Ensure the boards sit square on

the base using the same method

used in Step 1. Measure corner to

corner, making sure the measure-

ments are equal.

Once the boards are square, lift up

the log boards (No. 35) and x the

starter boards in place (No. 29).

Fix each of the starter boards to

the frame by screwing through

the notch into the frame as shown

in the illustration.

4x70mm Screws

IMPORTANT: Pre-drill before xing screws.

Pre drill

hole

70mm

screw

Step 4

Parts needed - No. 30 QTY 6

No. 33 QTY 12

No. 34 QTY 12

No. 35 QTY 12

Following the same method

outlined in the Pre-Assembly, lay

the required boards (No’s. 30,

33, 34 & 35) onto the starter

boards to create your rst level.

*Make sure that you have

seven rows of log boards in

total below the SHORT

window.

*Ensure that the boards are

level and ush with each other

as you lay each one.

Rubber Mallet

may be required

to t parts.

Please retain product label and instructions for future reference

P 5

IMPORTANT : Pre-drill before xing screws.

Step 5

Parts Needed - No. 7 QTY 2

No. 8 QTY 2

No. 9 QTY 2

No. 10 QTY 2

Arrange the left, right, top & bottom

tall window frames (No’s. 7, 8, 9, &

10) onto a rm and level surface.

Secure the top and bottom frames

to the uprights using 2x80mm

screw per corner, ensuring the

screws do NOT protrude through

the front of the door framing.

Using the method outlined above,

assemble the two window frames.

16x80mm Screws

Pre drill

hole

80mm

screw

10 8

The internal lip of the window

frame should be positioned on

the inside of the building.

IMPORTANT : Pre-drill before xing screws.

Step 6

Parts Needed - No. 6 QTY 2

Rest each window (No. 6) into the

assembled window frames as shown

in the illustration, and secure into

position by screwing through the

framing into the window.

*Place the frame & window at onto

a level surface to help x into place.

Use this method to assemble the two

windows.

32x80mm Screws

Pre drill

hole

80mm

screw

Step 7

Once you have laid the rst level of

boards onto the log cabin, slide the

tall windows between the smaller

boards and rest on to the longer

board (if you have not yet

assembled the window frames refer

to step 5 & 6)

*Ensure the boards are level with

each end.

*Please note: This image is for

illustrative purposes and may dier

from your choice in product

(regarding window position).

Nevertheless the process of tting the

window is the same

Please retain product label and instructions for future reference

P 6

Step 8

Parts Needed - No. 16 QTY 1

No. 17 QTY 1

No. 18 QTY 1

No. 19 QTY 1

Arrange the left, right, top & bottom door

frames (No’s. 16, 17, 18 & 19) onto a level

surface. Secure the top and bottom frames to

the uprights using 2x 80mm screw per corner,

ensuring the screws do NOT protrude through

the front of the door framing.

8x80mm Screws

Pre drill

hole

80mm

screw

The internal lip of the door

frame should be positioned on

the inside of the building.

19 17

IMPORTANT : Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws.

22a

Pre drill

hole

30mm

screw

Step 9

Parts Needed - No. 14 QTY 1

No. 15 QTY 1

No. 22 QTY 6

The Adjustable Door Hinge (No.22)

comes in three parts.

Fasten No. 22a into 22b as shown in the

illustration.

Once the framing is enclosed, place

the secondary and master doors

(No. 14 & 15) into the assembled frame

Fix the Adjustable door hinge (No.22c) to

the doors using 3x30mm screws per hinge.

Fix 3 x Adjustable Door Hinges (No.

22a&b) into position onto the door frame

using 4x30mm screws per hinge.

*Ensure the hinges are tted to the exter-

nal of the door frame so the doors open

outwards from the log cabin.

Locate the doors into the hinges ensuring

there is equal spacing on each side

between the doors and door frame, and

that the doors open and close freely with-

out restriction.

It is important to t the doors within the

frames at this stage so that you can estab-

lish the position of the hinges. The hinges

come in three parts. Remove the doors

from the framing after tting.

*Ensure to screw into the framing

and not into the channel.

42x30mm Screws

22b

Secondary Door Master Door

Please retain product label and instructions for future reference

P 7

Step 10

To adjust and align your doors:

1. Lift up the doors to seperate the two

parts of the hinge.

2. Turn the rotating barrel (No.22a) in /

out to move the postion of the doors

either in or away from each other.

3. You can then place the door(s) back

on to the hinge and check whether they

require more / less adjustments, if

further adjustments are required repeat

number 2.

22a

Step 11

Once you have laid 6 log boards (on top of the

starter board) up the door section, slide the

assembled door frame (without main doors)

over the boards resting the frame on top of the

starter board.

Please refer to steps 8 to construct your door

frame.

*Please note: This image is for illustrative purposes

and may dier from your choice in product

(regarding door position). Nevertheless the

process of tting the door frame is the same.

Please retain product label and instructions for future reference

Step 12

Parts needed - No. 30 QTY 6

No. 32 QTY 12

No. 33 QTY 12

No. 34 QTY 12

No. 35 QTY 6

Following the same method

outlined in Pre-Assembly, lay

the next 6 boards (No’s. 30, 32, 33, 34 &

35) onto the log cabin to create your

second level.

*Ensure that the boards are

level and ush with each

other as you lay each one.

*Make sure that you have seven rows

of log boards in total below the SHORT

window.

Rubber Mallet

may be required

to t parts.

P 8

Please retain product label and instructions for future reference

Step 13

Parts Needed - No. 2 QTY 1

No. 3 QTY 1

No. 4 QTY 1

No. 5 QTY 1

Arrange the left, right, top & bottom window

frames (No’s. 2, 3, 4,& 5) onto a rm and level

surface. Secure the top and bottom frames to

the uprights using 2x80mm screw per corner,

ensuring the screws do NOT protrude through

the front of the window framing.

8x80mm Screws

Pre drill

hole

80mm

screw

The internal lip of the window

frame should be postioned on

the inside of the building.

Pre drill

hole

30mm

screw

Step 14

Parts Needed - No. 1 QTY 1

No. 12 QTY 2

Position the window (No. 1) so that it

sits centrally within the window

frame. Fix the female part of the ag

hinge (No. 12) to the window using

4x30mm screws, attach the male part

of the ag hinge (No. 12) to the

window frame using 4x30mm screws

ensuring that the window can open

and close freely.

It is important to t the windows

within the frame at this stage so that

you can establish the position of the

hinges. The hinges come in two

parts. Remove the window from the

frame after tting.

*Ensure to attach the hinge to the

horizontal frame of the window*

16x30mm Screws

Step 15

Once you have laid the second level

of boards onto the log cabin slide the

windows frame (without main

window) between the boards (if you

have not yet assembled the window

frame refer to step 13.)

*Ensure the boards are level with

each end.

*Please note: This image is for

illustrative purposes and may dier

from your choice in product

(regarding window position).

Nevertheless the process of tting the

window is the same.

P 9

Please retain product label and instructions for future reference

Step 18

Parts needed - No. 27 QTY 1

No. 28 QTY 1

Place the Window Gable (No. 27) and

the Gable (No. 28) onto the log cabin.

Fix into position by screwing

through the notches as shown in the

illustration.

*Ensure that the boards are

level and ush with each

other as you lay each one.

4x70mm Screws

Pre drill

hole

70mm

screw

IMPORTANT: Pre-drill before xing screws.

Rubber Mallet

may be required

to t parts.

Pre drill

hole

70mm

screw Rubber Mallet

may be required

to t parts.

Step 19

Parts needed - No. 36 QTY 2

Place the Finisher Boards (No. 36)

onto the log cabin. Secure into

position at either end by screwing

through the notch into the board

below.

*Ensure that the boards are

level and ush with each

other as you lay each one.

4x70mm Screws

IMPORTANT: Pre-drill before xing screws.

Step 17

Parts needed - No. 30 QTY 1

No. 31 QTY 1

Following the same method

outlined in Pre-Assembly, lay

board (No. 30) and the board

that goes above the door (No.

31) onto the log cabin.

*Ensure that the boards are

level and ush with each

other as you lay each one.

Rubber Mallet

may be required

to t parts.

Step 16

Parts needed - No. 30. QTY 6

No. 32 QTY 12

No. 33 QTY 12

No. 34 QTY 12

No. 35 QTY 6

Following the same method

outlined in Pre-Assembly, lay

the remaining boards (No’s. 30,

32, 33, 34 & 35) onto the

log cabin to bring the board

level to the top of the window

and door frames.

*Ensure that the boards are

level and ush with each

other as you lay each one.

*Doors can be hung once the

boarding has enclosed the

door frame.

Rubber Mallet

may be required

to t parts.

P 10

Please retain product label and instructions for future reference

IMPORTANT: Pre-drill before xing screws.

Step 21

Parts needed - No. 37 QTY 74

Place the rst two roof board’s

(No. 37) onto the log cabin on

each side, making sure the boards

are ush to the end of the roof

purlin. Once in position x to each

purlin using 3x40mm screws.

*Ensure the roof boards meet

at the top of the apex and leave

an overhang at the bottom.

Ensure the roof boards are not laid too

close together, use the spacers (No. 48)

provided to create a 2mm gap. Adjusting

the spacing between the boards allows

the wood to swell in damp weather.

*Please note that you have been

issued with 74 roof boards.

However, in reality you may only

need to use 72.

Continue adding the roof boards

aong the roof, xing each one into

position using 3x40mm screws,

making sure that each board is

interlocked, ush at the bottom &

meet at the top of the apex.

The last board on each

side will overhang, using a

straight edge and a pencil mark

out a line as a guide.

Cut along the pencil mark and

remove the excess. Place the

cut down board’s back onto the

roof and secure into place

using 3x40mm screws per

board.

*Please Note: This image is for illustrative

purposes and may dier from your choice in

product. Nevertheless the process of cutting

and tting the last roof boards is the same.

222x40mm Screws

40mm

screw

Pre drill

hole

*Cut to t

23b 37

Pre drill

hole

Step 20

Parts needed - No. 41 QTY 3

Align the Purlin(s) (No. 41)

into the cut out slots on each gable

top ensuring each purlin

interlocks the boards.

Secure the Purlins at each

end by screwing through the bars

into the boards (ensure to pre-drill

to avoid the boards splitting)

using 4x70mm screws per purlin.

*Please note: The gable shown is for

illustrative purposes and may dier

in width from your choice in product.

Nevertheless, despite any dierences

the process of xing the purlins

is the same.

12x70mm Screws

70mm

screw

IMPORTANT: Pre-drill before xing screws.

Rubber Mallet

may be required

to t parts.

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