Mercia Garden Products 0644CSNE0303HGDD2SW-V1 Gebrauchsanweisung

P 1

2mm Drill bit

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All buildings should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm

bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

BUILDING A BASE

When thinking about where the building and base are going to be constructed:

Ensure that there will be access (60cm) to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions. The base should be slightly smaller than the external

measurement of the building, i.e. The cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for your specic product code

For ease of assembly use a

rubber mallet to t the log

boards. Do NOT use a heavy

hammer.

Ensure to measure and check before cutting

boards.

0644CSNE0303HGDD2SW-V1

44MM LOG CABIN, CORNER STANDARD, NO EXTRAS, 3X3M, HALF GLAZED DOUBLE

DOORS, TWO SHORT WINDOWS.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

It is advisable to use a hand

saw when cutting roof and

oor boards.

To ensure log boards are even, use a spirit

level to check each layer has been installed

correctly.

Measure

under the

head

Measure

overall

length

Screws & Nails Bolts

To identify the xings

required for each step use a

measuring tape.

P 2

0644CSNE0303HGDD2SW-V1

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Overall Dimensions:

Width = 4425mm

Depth = 3316mm

Height = 2748mm

Base Dimensions:

Width = 3971mm

Depth = 2991mm

Please retain product label and instructions for future reference

Roof Assembly 1

Roof Assembly 2

Window Contents

Double Door Contents

Rain Guard QTY 2

RG2844-710mm (28x44x710mm)

Mortice Lock

QTY 1

PI-07-0017

Key Plate

QTY 1

PI-07-0017

Handles (Pair)

QTY 1

PI-07-0188

Adjustable Hinge QTY 6 PI-07-0209

Tower Bolt

QTY 2

PI-07-0114

Master Door QTY 1

(Morticed for lock)

AI-06LOGDGMD750X1900-V3

17a 17c

18 19 20 21

Secondary DoorQTY 1

AI-06LOGDGSD750X1900-V3

Door Frame Left Upright - 71x70x2065mm QTY 1

AI-0644LOGDUFL-V3

Door Frame Right Upright - 71x70x2065mm QTY 1

AI-0644LOGDUFR-V3

Door Frame Top - 84x125x1632mm QTY 1

AI-0644LOGDDTF-V3

Door Frame Bottom - 71x70x1508mm QTY 1

AI-0644LOGDDBF-V3

Door Strip - 16x60x1880mm QTY 1

S1660-1880mm

Window QTY 2

AI-06LOGDGW684X1244-V3

Window Frame Left Upright - 71x70x1412mm QTY 2

AI-0644LOGWUFL-V3

Window Frame Right Upright - 71x70x1412mm QTY 2

AI-0644LOGWUFR-V3

Window Frame Top - 84x125x805mm QTY 2

AI-0644LOGWTF-V3

Window Frame Bottom - 71x70x805mm QTY 2

AI-0644LOGWBF-V3

Casement Stay QTY 2

PI-07-0187

Rain Guard QTY 1

RG2844-1520mm (28x44x1520mm)

17b

Flag Hinge QTY 4

PI-07-0211

P 3

Please retain product label and instructions for future reference

Starter Board - 44x66x2191mm QTY 1

LB44RT66-AGLR-2191mm (1x45 deg cut top, 1x45 deg cut bottom)

Log Board - 44x120x311mm QTY 18

LB44-BGL-311mm (1x45 deg cut left)

Log Board - 44x120x311mm QTY 17

LB44-BGR-311mm (1x45 deg cut right)

Log Board - 44x60x311mm QTY 1

LB44-BH60GR-311mm (1x45 deg cut right, 60mm height board)

Log Board - 44x70x311mm QTY 1

LB44-BH70GR-311mm (1x45 deg cut right bottom notch, 70mm height board)

Log Board - 44x120x2191mm QTY 1

LB44-J-2191mm (1x45 deg cut left, 1x45 deg cut right top notch)

Log Board - 44x120x2191mm QTY 1

LB44-JD-2191mm (1x45 deg cut left, 1x45 deg cut right top notch, door notch)

Starter Board - 44x66x1637mm QTY 1

LB44RT66-AGL-1637mm (1x45 deg cut left)

Log Board - 44x120x1637mm QTY 6

LB44-AGL-1637mm (1x45 deg cut left)

Log Board - 44x120x1637mm QTY 1

LB44-J-1637mm (1x45 deg cut left 50mm bottom notch)

Log Board - 44x120x1637mm QTY 1

LB44-JDL-1637mm (1x45 deg cut left 50mm bottom notch, window notch)

Log Board - 44x120x1637mm QTY 1

LB44-JDR-163mm7 (1x45 deg cut right, window notch)

Log Board - 44x120x1637mm QTY 7

LB44-AGR-1637mm (1x45 deg cut right)

Finisher Board - 44x66x1637mm QTY 1

LB44-AH66GR-1637mm (66mm high board, 1x45 deg deep cut right)

Finisher Board - 44x66x3000mm QTY 1

LB44-AH66-3000mm (66mm high board)

Starter Board - 44x66x3000mm QTY 1

LB44RT66-A-3000mm

Log Board - 44x120x3000mm QTY 40

LB44-A-3000mm

Finisher Board - 44x80x1951mm QTY 1

LB44RG80-CGLR-1951mm (2x61 deg cut, 1951mm nished)

Finisher Board - 44x80x676mm QTY 1

LB44RG80-CGR-676mm (2x45 deg cut left, 677mm nished)

Finisher Board - 44x80x676mm QTY 1

LB44RG80-CGL-676mm (2x45 deg cut right, 676mm nished)

Finisher Board - 44x80x628mm QTY 6

LB44RG80-C-628mm

Log Board - 44x120x444mm QTY 24

LB44-B-444mm

Log Board - 44x120x444mm QTY 12

LB44-BGL-444mm (1x45 deg cut left)

Log Board - 44x120x444mm QTY 12

LB44-BGR-444mm (1x45 deg cut right)

Roof Truss - 40x140x922mm QTY 1

AI-06LOGC3X3-LRT-V1

Roof Truss - 40x140x922mm QTY 1

AI-06LOGC3X3-RRT-V1

Roof Truss A- 40x140x1604mm QTY 5

AI-06LOGC3RTA-V1

Bearer - 44x58x2818mm QTY 1

F4458-2818mm-PT

Bearer - 44x58x2702mm QTY 6

F4458-2702mm-PT

Bearer - 44x58x2490mm QTY 1

F4458-G-2490mm-PT (1x45 deg cut)

Bearer - 44x58x2221mm QTY 1

F4458-G-2221mm-PT (1x45 deg cut)

Bearer - 44x58x1952mm QTY 1

F4458-G-1952mm-PT (1x45 deg cut)

Bearer - 44x58x1913mm QTY 1

F4458-G-1913mm-PT (2x45 deg cut)

Bearer - 44x58x1430mm QTY 1

F4458-G-1430mm-PT (1x45 deg cut)

Bearer - 44x58x1640mm QTY 1

F4458-G-1640mm-PT (1x45 deg cut)

Roof Truss B - 40x140x2225mm QTY 1

AI-06LOGC3RTB-V1

Roof Truss C- 40x140x1604mm QTY 1

AI-06LOGC3RTC-V1 (2X76 deg parallel cuts, 1x45 deg mid right)

Roof Purlin - 45x120x1523mm QTY 1

F45120-B-1523

Roof Truss D- 40x140x1604mm QTY 1

AI-06LOGC3RTD-V1 (2X76 deg parallel cuts, 1x45 deg mid left)

Bearer - 44x58x1489mm QTY 1

F4458-G-1489mm-PT (1x45 deg cut)

*If you are constructing a 5x3 cabin you will not need

this part - see 5x3 instructions for correct part*

P 4

Please retain product label and instructions for future reference

Storm Brace - 27x44x2000mm QTY 8

F2744-2000mm

67 Closure Trim - 16x28x2400mm (approx length) QTY 14

S1628-2400mm

Floor Board Pack

AI-0644CSNE0303HGDD2SW-FBP-V1

Roof Board Pack A QTY 1

AI-06LOGC3X3-RBP1-V2

Fascia - 16x120x3100mm QTY 1

SR16120-3100mm

Felt

Fascia - 16x120x2225mm QTY 1

S16120-2225mm

Roof Board Pack B QTY 2

AI-06LOGC3X3RBP2-V2

Roof Board Pack C QTY 2

AI-06LOGC3X3RBP3-V2

Fascia - 16x120x2000mm QTY 2

S16120-2000mm

Fascia - 16x120x1658mm QTY 2

S16120-G-1658mm (2x14 deg cuts, length 1658)

Gable QTY 1

AI-0644LOGC3-G-V1

Roof Spacers QTY 5

PI-07-0208 (20x100x2mm)

*HINT: keep the roof board packs

seperate to prevent mixing them up.

*HINT: keep the roof board packs

seperate to prevent mixing them up.

*HINT: keep the roof board packs

seperate to prevent mixing them up.

P 5

Please retain product label and instructions for future reference

Felt Tacks x 850

90mm Screw x 56

Nail Bag

40mm Screw x 666

30mm Screw x 182

120mm Screw x 12

70mm Screw x 39

90mm Bolt Set x 16

There may be extra screws present in the nail bag

80mm Screw x 24

Pre-assembly

*Please note:

Each board interlocks at either end in a staggered pattern.

Before securing ensure that the boards are tted properly in their respective

tongues and grooves.

TO CONSTRUCT A 5M X 3M LOG CABIN

PLEASE REFER TO THE 5X3

INSTRUCTIONS.

P 6

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

Please retain product label and instructions for future reference

60 59

Pre drill

hole

90mm

screw

Step 1

The following steps show how to

construct a 3m x 3m corner cabin.

To construct a 5m x 3m cabin, please

refer to the 5m x 3m instructions.

Parts needed - No. 53 QTY 1

No. 54 QTY 1

No. 59 QTY 1

No. 60 QTY 1

No. 61 QTY 1

Lay the bearers (No. 53, 54, 59, 60 &

61) onto a rm and level surface (free

from areas where standing water can

collect) as shown in the illustration.

*Ensure the 58mm side of the bearer

is laying on the base, so that you can

screw the bearers together on the

44mm side.

Fix the bearers together at each

corner using 10x90mm screws,

ensuring the frame is ush.

Once fully assembled, ensure the

bearers are square by measuring from

corner to corner, as illustrate, making

sure they are an equal measurement.

If the bearers are not aligned equally,

unscrew and adjust and re-align

accordingly.

10x90mm Screws

IMPORTANT: Pre-drill before xing screws.

Example picture

2 screws per bearer per end.

Pre drill

hole

90mm

screw

Step 2

Parts needed - No. 54 QTY 5

No. 55 QTY 1

No. 56 QTY 1

No. 57 QTY 1

No. 58 QTY 1

Arrange the remaining framing

(No. 54, 55, 56, 57, 58) as shown in

the illustration.

*Ensure there is an equal amount

of space between each frame.

Secure each of the frames in place

using 2x90mm screws for each end

of each bearer, ensuring the bearers

remains level.

36x90mm Screws

IMPORTANT: Pre-drill before xing screws.

P 7

Please retain product label and instructions for future reference

Pre drill

hole

Step 3

Parts Needed - No. 22 QTY 1

No. 32 QTY 1

No. 36 QTY 1

No. 40 QTY 1

No. 41 QTY 1

Place the starter boards (No. 22, 32, & 40) on to the assembled base

frame and place the rst two log boards (No.36 & 41) sitting in the notch as

shown.

Ensure the boards sit square on the base using the same method used in Step

1. Measure from corner to corner and ensure they are equal in

measurement.

Once the boards are square, x the starter boards (No. 22, 32, & 40) in

place, lift up the log boards (No.36 & 41) and x each starter board in place.

Fix each of the starter boards to the frame by screwing through the notch into

the frame with 1x70mm screw as shown in the illustration.

5x70mm Screws

70mm

screw

IMPORTANT: Pre-drill before xing screws.

1st

2nd

3rd 5th

4th

Step 4

Parts needed - No. 25 QTY 1

Make the log cabin level by

adding another board (No. 25)

as shown in the diagram. Fix

using 1x70mm screw.

**Ensure to stagger the screws

so as not to collide with the

previous screw.

1x70mm Screws

Pre drill

hole

70mm

screw

IMPORTANT: Pre-drill before xing screws.

Step 5

Parts needed - No. 23 QTY 6

No. 24 QTY 6

No. 33 QTY 6

No. 36 QTY 5

No. 41 QTY 11

Lay the rst 6 boards (No. 23,

24, 33, 36 & 41) onto the starter

boards to create your rst level,

following the method as shown

in the illustrated.

Please note the right hand side

of the door will be slightly

higher. This will even out when

the rest has been assembled.

*Ensure that the boards are

level and ush with each other

as you lay each one.

Rubber Mallet

may be required

to t parts.

Please retain product label and instructions for future reference

Step 6

Parts Needed - No. 11 QTY 1

No. 12 QTY 1

No. 13 QTY 1

No. 14 QTY 1

Arrange the left, right, top & bottom door

frames (No’s. 11, 12, 13 & 14) onto a level

surface. Secure the top and bottom frames to

the uprights using 2x80mm screw per corner,

ensuring the screws do NOT protrude through

the front of the door framing.

8x80mm Screws

Pre drill

hole

80mm

screw

IMPORTANT : Pre-drill before xing screws.

The internal lip of the door

frame should be positioned on

the inside of the building.

14 12

Step 7

Parts Needed - No. 9 QTY 1

No. 10 QTY 1

No. 17 QTY 6

The Adjustable Door Hinge (No.17)

comes in three parts.

Fasten No. 17a into 17b as shown in the

illustration.

Place the master and secondary

doors (No’s 9 & 10) onto a at surface and x

the Adjustable door hinge (No.17c) to the

doors using 3x30mm screws per hinge.

Fix 3 x Adjustable Door Hinges (No. 17a &

b) into position onto the door frame using

4x30mm screws per hinge.

*Ensure the hinges are tted to the exter-

nal of the door frame so the doors open

outwards from the log cabin.

Locate the doors into the hinges ensuring

there is equal spacing on each side between

the doors and door frame, and that the

doors open & close freely without restric-

tion.

It is important to t the doors within the

frames at this stage so that you can establish

the position of the hinges. The hinges come

in three parts. Remove the doors from the

frame after tting.

**Ensure to screw into the framing and not

into the channel.

42x30mm Screws

17a

Pre drill

hole

30mm

screw

17b

IMPORTANT : Pre-drill before xing screws.

Secondary Door Master Door

P 9

Please retain product label and instructions for future reference

17a

Step 8

To adjust and align your doors:

1. Lift up the doors to separate the two parts

of the hinge.

2. Turn the rotating barrel (No.17a) in / out

to move the position of the doors either in

or away from each other.

3. You can then place the door(s) back on to

the hinge and check the whether they

require more / less adjustments, if further

adjustments are required repeat number 2.

Step 9

Once you have laid 6 log boards (o of the starter)

up the door section, slide the assembled door

frame over the boards resting the frame on top of

the starter board (if you have not yet assembled

the door frame refer to step 6)

*Please note: This image is for illustrative purposes

and may dier from your choice in product

(regarding door position). Nevertheless the

process of tting the door frame is the same.

Step 10

Parts needed - No. 23 QTY 6

No. 24 QTY 6

No. 29 QTY 12

No. 30 QTY 6

No. 31 QTY 6

No. 41 QTY 11

Lay the next 6 boards (No. 23,

24, 29, 30, 31 & 41 ) onto the log

cabin to create your second

level, following the method as

shown in the illustration.

*Ensure that the boards are

level and ush with each other

as you lay each one.

Rubber Mallet

may be required

to t parts.

P 10

Please retain product label and instructions for future reference

IMPORTANT : Pre-drill before xing screws.

Step 11

Parts Needed - No. 2 QTY 2

No. 3 QTY 2

No. 4 QTY 2

No. 5 QTY 2

Arrange the left, right, top & bottom window

frames (No’s. 2, 3, 4,& 5) onto a rm and level

surface. Secure the top and bottom frames to

the uprights using 1x80mm screw per corner,

ensuring the screws do NOT protrude through

the front of the window framing.

Use this method to construct 2 windows.

16x80mm Screws

Pre drill

hole

80mm

screw

The internal lip of the window

frame should be positioned on

the inside of the building.

Pre drill

hole

30mm

screw

Step 12

Parts Needed - No. 1 QTY 2

No. 7 QTY 4

Position the window (No. 1) so that it

sits centrally within the window

frame. Fix the female part of the ag

hinge (No. 7) to the window using

4x30mm screws, attach the male part

of the ag hinge (No. 7) to the

window frame using 4x30mm screws

ensuring that the window can open

and close freely.

*Ensure to attach the hinge to the

horizontal frame of the window*

Repeat this method for both windows

**It is important to t the windows

within the frame at this stage so

that you can establish the position

of the hinges. The hinges come in

two parts. Remove the window

from the frame after tting.

32x30mm Screws

IMPORTANT : Pre-drill before xing screws.

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