Mercia Garden Products 01PTOSBRA1008SDFW-V1 Gebrauchsanweisung

01PTOSBRA1008SDFW-V1

10x8 PRESSURE TREATED OSB REVERSE APEX

2mm Drill bit

x2 Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All building’s should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

For assistance please contact customer care on: 01636 880514

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm

bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

Our buildings are pre treated with a water based treatment**; this only helps to protect

the product during transit and for upto 3 months against mould. To validate your

guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated

with a wood preserver within the rst three months of assembly and thereafter in

accordance with the manufactures recommendations. Care must be taken to ensure

the product is placed on a suitable base.

BUILDING A BASE

When thinking about where the building and base is going to be constructed:

Ensure that there will be access to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions, The base should be slightly smaller than the external

measurement of the building, i.e. The cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for you specic product code

Pressure Treated Timber

Pressure treating is a chemical process which helps to protect wood against adverse weather which could

lead to rot or insect damage.

The most common chemicals used to pressure treat wood are Alkaline Copper Quaternary (ACQ),

Copper Azole (CA), and Micronized Copper Quaternary (MCQ).

Safety: Always wear gloves, eye protection and a dust mask when handling wood. Due to chemicals in

pressure treated wood, never burn its sawdust or scraps; instead dispose in a landll.

P 12

01PTOSBRA1008SDFW-V1

Overall Dimensions:

Length = 2482mm

Width = 3027mm

Height = 2339mm

Base Dimensions:

Length = 2360mm

Width = 2974mm

Please retain product label and instructions for future reference

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Building content

Door Panel

Window Panel

Plain Gable

Qty 2

Roof Sheet

Qty 2

Cover Trim - 1800mm Qty 6

Ridge Bar - 1462mm Qty 2

Door Strip - 1590mm Qty 2

Eaves Frame - 1001mm Qty 6

Fascia - 1333mm Qty 4

Door Block- 140mm Qty 1

Finial Qty 2

T Hinge

Qty 2

Felt

L-Bracket

Qty 2

Turn Button

Qty 2

Pad Bolt

Qty 1

Back Panel Floor

Qty 2

Door

U Channel

20 21

22 23

Truss Support- 302mm Qty 3

Truss- 1262mm Qty 6

Truss Block- 140mm Qty 6

Nail Bag Felt Tacks x 120

20mm Screw x 12

30mm Black Screw x 2

30mm Screw x 162

50mm Screw x 79

40mm Screw x 14

Fix the T Hinges onto the

door and door frame as

shown. Ensure that the

screws go through the

cladding and into the

framing behind.

14x30mm screws

30mm

screw

Pre drill

hole

Remove transportation

blocks from the bottom

of each panel before

beginning assembly. Each

Panel should have two

Pre Assembly

P 13

Please retain product label and instructions for future reference

30mm

screw

Pre drill

hole

Step 1

Place the oor on a rm and level base,

ensure the base has suitable drainage free

from areas where standing water can collect.

See the front page for base requirments.

Fix the two oor panels together using

10x50mm screws alternating sides as shown

in the diagram.

10x50mm screws

Do not secure the building to the

oor until the roof is tted.

Step 2

Place one of the back panels and

plain gables on the oor and x the

corners with 3x50mm screws as

shown in diagram.

Position the panels so there is equal

spacing between the oor and

cladding on all 4 sides

3x50mm Screws

Pre drill

hole

50mm

screw

Step 3

Place the remaining back panel

and remaining plain gable on

the oor and x the corners

with 50mm screws as shown in

diagram.

9x50mm Screws

Pre drill

hole

50mm

screw

Step 4

Place the window panel and

door panel on the oor and x

the panels and corners with

50mm screws as shown in

diagram.

*Please note that these two

panels can be tted either way

round.

9x50mm Screws

Pre drill

hole

50mm

screw

P 14

For assistance please contact customer care on: 01636 880514

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

10x30mm Screws

8x20mm Screws

Step 5

Position the two parts of the ridge bar

within the U channel and secure from

either side with 3 x 30mm screws and 4 x

30mm screws from underneath.

Place the constructed ridge bar in

between the two gables. Ensure the top

corners of the ridge bar sit ush with the

top points of the gable. Fix the ridge bar

to the gable using one L bracket for each

end. Fix with 4x20mm screws each.

30mm

screw

Pre drill

hole

20mm

screw

2x50mm Screws

Step 6

Position a truss frame to the ridge bar

sloping down towards the building front,

ensure it is central to the middle upright

of the panel. Fix with 1x50mm screw

through the ridge bar into the truss

frame.

Align the second truss frame with the

rst on the opposite side of the ridge bar

and x with 1x50mm screw at an angle

as illustrated.

20mm

screw

Pre drill

hole

40mm

screw

Pre drill

hole

50mm

screw

Pre drill

hole

iii

Please retain product label and instructions for future reference

Step 7

Fix the support block to the side panel

framing with 2 x 50mm screws. Position

the block at the top of the framing with

the angle pointing upwards into the

building, aligning the block centrally

along the join between the side panels

with one screw in each panel.

Fix the support bar to the block using

1x50mm screw.

6x50mm Screws

Step 8

Fix a Truss support between the two truss

frames and x in place using 40mm

screws, ensure you pre-drill holes before

xing together.

4x40mm Screws

P 15

Please retain product label and instructions for future reference

50mm

screw

Pre drill

hole

Step 9

Repeat steps 5,6 and 7 for the two

remaining truss, supports and

blocks. Ensure they are evenly

spaced between the centre truss

and plain gables.

4x50mm Screws

12x50mm Screws

8x40mm Screws

Step 10

Place a roof sheets ontop of the plain

gable and truss making sure the roof

sheet sits ush to the outside edge of

the plain gable and x using 30mm

screws. Before xing the roof sheet to

the truss frame make sure the edge of

the roof sheet sits in the middle of

the truss frame then x.

17x30mm Screws

40mm

screw

30mm

screw

Pre drill

hole

50mm

screw

Pre drill

hole

Step 11

Repeat step 10 for the four

remaining roof panels. Ensure they

sit ush to the centre truss and plain

gables.

51x30mm Screws

Step 12

Fix the eaves frames to the bottom

of the roof panels with 3x30mm

screws per eave frame.

18x30mm Screws

30mm

screw

Pre drill

hole

Felt

tacks

P 16

Please retain product label and instructions for future reference

HANDLE

WITH CARE

23 23

50mm

screw

Pre drill

hole

Step 13

Once the roof os attached the

panels can be xed to the oor

panel using 4x50mm screws per

panel.

24x50mm Screws

Step 14

Cut out three strips of 3128mm felt and

place onto the roof.

Place the felt at onto the roof in the

order that is stated on the diagram

below.

Once the sheets are laid out x them

onto the roof with tacks aprox

100mm apart.

120x felt tacks

Please retain product label and instructions for future reference

30mm

screw

Pre drill

hole

Step 15

Fit the cover trims to the front back

and sides of the building using

3x30mm screws per cover trim.

Ensure the front and back cover

trims are tted centrally in order to

cover the joint between panels.

18x30mm Screws

Step 16

Attach the facias to the roof leaving a

slight overhang at the top.

Fit the facias to the roof over the felt

and secure in place with 40mm

screws as shown.

12x30mm Screws

40mm

screw

Pre drill

hole

30mm

screw

Pre drill

hole

Step 17

Use 4x30mm screws to x each

beading strip onto the door panel.

Ensure that the screw is parallel with

the door frame when xing the strip

to the door panel as shown in the

diagram.

Line up the door block as shown. Fix

with 2x30mm screws by screwing

through the outside of the door and

into the door block.

8x30mm Screws

2x30mm Screws

Step 18

Fix the pad bolt with 6x30mm screws

to the horizontal brace of the door.

Then x the pad bolt retainer to the

door panel framing using 4x30mm

screws.

Fix each tunr button using 1x30mm

black screw. These turn buttons

help to keep your doors straight

during high and low levels of

moisture conten in the air.

10x30mm Screws

2x30mm Black Screws

30mm

screw

Pre drill

hole

14 12

11 11

30mm

screw

Please retain product label and instructions for future reference

It is ESSENTIAL that you apply wood

treatment immediately after the building

has been assembled.

AFTER TREATMENT:

score around protective

cover on glazing and

carefuly peel

covering back

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