MICRO-EPSILON OptoCONTROL 2520 Bedienungsanleitung

Assembly Instructions

optoCONTROL 2520

MICRO-EPSILON Eltrotec GmbH

Manfred-Wörner-Straße 101

73037 Göppingen / Germany

Tel. +49/7161/98872-300

Fax +49/7161/98872-303

e-mail [email protected]

www.micro-epsilon.com

Zertifiziert nach DIN EN ISO 9001: 2008

Certified acc. to DIN EN ISO 9001: 2008

Laser micrometer

Assembly Instructions

optoCONTROL 2520

Functions

•Edge measurement with the shadow principle (Edge low-high; edge high-low)

•Measurement of diameter-, width-, gap incl. center axis

•Counting of edges or segments, any segment situations or widths; calculation of the center

axes between edges

•Trigger, synchronization and further functions

•RS422, Ethernet or EtherCAT interface, transfer of sveral measuring values to the PC

•Measuring rate 2.5 kHz

Warnings

Connect the power supply according to the safety regulations for electrical operating equipment.

Supply voltage must not exceed specified limits.

> Danger of injury, damage to or destruction of the sensor

Protect cables against damage.

> Failure of the measuring device

Avoid shock and vibration to the light source and the receiver.

> Danger of injury, damage to or destruction of the sensor

Notes on CE Identification

The following applies to the optoCONTROL 2520: EMC

regulation 2004/108/EC

The sensor satisfies the requirements according to the

standards

EN 61000-6-3 / EN 61326-1 (class B) emitted interference

EN 61000-6-2 / EN 61326-1 interference immunity

Proper Environment

Protection class: IP 64 applies only with connected cable (with protective cap on Ethernet

connector)

Operating temperature: +5 ... +50 °C

Storage temperature: -20 ... +70 °C

optoCONTROL 2520 1

Mounting the Components

•Light source

•Receiver

•On the delivered mounting rail (or free mounting on own stable appliance)

•Power supply

•Laptop / PC

Position the light source and the receiver without covering the connectors and the display

elements.

Connect the components.

Dimensional Drawings

Light source and receiver

Dimensional Drawings

Light Source and Receiver with Mounting Rail

Light Source Female Connector (3-pin)

There are cables of various lengths (1 m, 2 m or 5 m, each one optionally with straight plug or angled

connector) for the connection between the light source and the receiver.

optoCONTROL 2520 2

Power Signals Female Connector (14-pin)

A cable with open ends (PC/SC2520-3) is included.

Signal Description Comments Cable color

24 VDC Operating voltage 11 … 30 VDC, I max < 1 A Red

GND Operating voltage

ground Black

Out 1 Switching output 1 Blue

Out 2 Switching output 2

Error or limits, not electrically isolated,

24 V logic (HTL), High level depends on

operating voltage Pink

Input

Zeroing/mastering

Or reset to factory

settings

Not electrically isolated, 24 V logic

(HTL),

Low level ≤3 V,

High level ≥10 V

Gray/pink

Sync - In/out White/green

/Sync - In/out

Input synchronization

or triggering,

synchronous output

symmetrical, RS422 level, load

resistance 120 Ohm and direction via

software switchable,

not electrically isolated

Red/blue

RX - 422 Brown

/RX - 422

Serial input, symmetrical, internally

terminated with 100 Ohm Green

/TX - 422 Yellow

TX - 422

RS422

Serial output RS422, symmetrical Grey

GND - RS 422 Ground Groud reference for RS422-Pegel Violet

Ana - Out Voltage output 0 ... 10 V, not electrically isolated, only

one measuring value, 14 bit D/A

Shielded inner

cable:

White inner

conductor

Ana - GND Ground analog

output Reference ground for analog signal

Shielded inner

cable:

Shielding braid

PE Total outer shield Connect with PE of the system Black shrinking

hose with wire end

Connect at least the power supply and switch it on.

Adjust the position of the light source in direction to the receiver when mounting without rail.

The laser light has to hit exactly the center of the entry window of the receiver.

Please consider: The larger the distance between light source and receiver, the more exactly has to

be adjusted.

Ethernet/EtherCAT Female Connection (4-pin)

Electrically isolated M12x1-female connection in combination with an Ethernet-network (PC) or with

the bus system EtherCAT. There is an Ethernet cable with straight plug on RJ45-plug, 3 m long

(accessory). The receiver is connected with a PC or generally with a network via the Ethernet

interface. The internal web pages can be retrieved with a web browser and thereby the measuring

system can be configured.

Signal Pin female

connector

RX+ 2

RX- 4

TX+ 1

TX- 3

Solder pin side on

the cable

optoCONTROL 2520 3

Meaning of the Light Emitting Diodes on the Receiver

LED Color Remarks

Power on green ---

Status yellow

Ethernet transmission error; when EtherCAT-interface is active, the

meaning depends on the EtherCAT guidelines

yellow Baud rate 100 Mb

Speed off Baud rate 10 Mb

green Active link

off Inactive link

Link/activity

Flashing Network activity

Quick Start Guide

The sensor is delivered ex works with the IP address 169.254.168.150.

The IP address of the sensors which are connected to a PC/network can

be interrogated with the program SensorFinder.exe.

Start the SensorFinder and press the Find sensors button.

Select the correct sensor from the list.

Press the Start browser button in order to connect the sensor

with your standard browser.

The start screen of the sensor software should be displayed now in the

web browser:

Selecting the Measuring Distance

Open the menu Settings > Measuring distance.

Select a calibrated measuring distance from the list and confirm with Submit.

If the measuring distance changes during the measurement or if the target edge has a large

thickness parallel to the laser beam, a considerable linearity error can occur.

Selecting the Measuring Program

Open the menu Settings > Measurement program.

Select the desired measurement e.g. Edge Low-high.

optoCONTROL 2520 4

Executing the Light Source Reference

This adjustment is at least necessary once after mounting and a warm-up time of 30 min but can also

be repeated very often in case of elevated accuracy requirements.

There must not be any object between the light source and the receiver when executing the light

correction.

Press the light source reference via the menu Video signal > Light source reference >

button Start light source reference.

Press respectively once the Stop and Start buttons if the diagram does not start again

automatically.

Aligning the Target

Align the target in the measuring distance chosen to the receiver, as centrally as possible in the

measuring range.

If the edge to be measured has a large thickness, the latter has to be aligned exactly parallel to the

laser beam.

Controlling the Video Signal

Open the menu Video signal and check it.

The edges to be measured have to cross the detection threshold. Should a transparent measuring

target should be measured, you can increase the detection threshold which can consequently

influence the linearity.

Controlling the Measurement

Open the menu Measurement and check the timing diagram of measurement.

You can select further data fort he display in the measurement programs Diameter, Gap and

Segment e.g. single edges or center axes.

You can also quickly modify averaging settings and observe their effects on this site.

Save Settings

Save the current settings in the receiver with a setup.

Otherwise the settings will be lost by switching-off.

Read the detailed instruction manual before using the sensor.The manual is available online on

www.micro-epsilon.de/download/manuals/man--optoCONTROL-2520--en.pdf or

on the supplied CD.

optoCONTROL 2520 5

MICRO-EPSILON Eltrotec GmbH

Manfred-Wörner-Straße 101 · 73037 Göppingen / Germany

Tel. +49 (0) 7161 / 98872-300 · Fax +49 (0) 7161 / 98872-303

[email protected] · www.micro-epsilon.com

X9771306-A011059HDR

*X9751306-A01*

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