MICRO-EPSILON ScanCONTROL 25 BL Series Bedienungsanleitung

Page 1

scanCONTROL 25xx

Assembly Instructions

scanCONTROL 2500/BL / 2510/BL

1. Warnings

Connect the power supply and the display/output device according to the safety

regulations for electrical equipment. The supply voltage must not exceed the specified

limits.

> Risk of injury, damage to or destruction of the sensor

Avoid shocks and impacts to the sensor. Avoid constant exposure of the sensor to

dust and splashes of water. Avoid exposure of sensor to aggressive media (detergents,

cooling emulsions).

> Damage to or destruction of the sensor

2. Notes on CE Marking

The following apply to the scanCONTROL 25xx/BL measuring system:

- EU Directive 2014/30/EU

- EU Directive 2011/65/EU

The measuring system is designed for use in industrial applications.

The measuring system satisfies the requirements if the guidelines in the operating inst-

ructions are maintained in installation and operation.

3. Proper Environment

- Protection class: IP65

- Temperature range:

Operation: 0 ... +45 °C (+32 ... +113 °F), when air is circulating freely

Storage: -20 ... +70 °C (-4 ... +158 °F)

- Humidity: 5 - 95 % (non-condensing)

Page 2

scanCONTROL 25xx

4. Laser Safety

The scanCONTROL 25xx/BL sensors operate with a semiconductor laser with a

wavelength of 405 nm (visible/blue). Operation of the laser is indicated visually by the

LED on the sensor, see operating instructions Chap. 3.3.

When operating the scanCONTROL 25xx/BL sensors, the relevant regulations accord-

ing to IEC 60825, Part 1 of 05/2014 and the applicable accident prevention regulations

must be followed. The laser warning labels for Germany have already been attached.

For other non German speaking countries, an IEC standard label is included in delivery

and the versions valid for the user’s country must be attached before the device is put

into operation for the first time.

If both warning labels are covered over when the unit is installed, the user must

ensure that supplementary labels are attached.

Laser Class 2M

The sensors fall within laser class 2M (IIM). The laser is operated on a pulsed mode,

the maximum optical power is ≤ 8 mW.

Laser radiation. Close your eyes or immediately turn away if the

laser beam hits the eye. Irritation or injury of the eyes possible.

Attach the following warning labels to the cover (front and rear side) of the sensor

housing.

Laser warning sign and laser label LLT25xx-25/BL, LLT25xx-50/BL, LLT25xx-100/BL

COMPLIES WITH 21 CFR 1040.10 AND 1040.11

EXCEPT FOR CONFORMANCE WITH

IEC 60825-1 ED. 3., AS DESCRIBED IN

LASER NOTICE NO. 56, DATED MAY 8, 2019

Only for USA iMark the laser area recognizable

and everlasting.

Page 3

scanCONTROL 25xx

5. Connections, LED Indication

1 2

1 Ethernet port

2 Multifunction port (power supply, I/O)

Multifunction Port

Designation Sensor

connector pin

Cable color

PCR3000-x

Notes

V+9 Red + 11 V - 30 V DC

(rated value 24 V); max. 500 mA

GND 2 Blue 0 V

+Laser on/off 3 White available with SI option

-Laser on/off 1 Brown

RS422 12 Red-Blue RS422

input or output

/RS422 11 Gray-Pink

In1 6 Yellow Switching input In1

GND-In1 4 Green Ground connection In1

In2 5 Pink Switching input In2

GND-In2 8 Gray Ground connection In2

In3 10 Purple Switching input In3

GND-In3 7 Black Ground connection In3

Screen Housing Black Not electrically connected to GND

GND: galvanically isolated from In1, In2, In3, RS422,

Laser on/off

Laser on/off: Input galvanically isolated from GND,

In1, In2, In3, RS422

In1, In2, In3, RS422: Inputs galvanically isolated from

GND and Laser on/off

12-pin screw connector, view on solder pin side (cable)

Page 4

scanCONTROL 25xx

RS422, Synchronisation

The RS422 connection (pins 11 and 12 of the multifunction port) can be used in either

of the following configurations:

- RS422 (half-duplex): Load programs, control sensor and transmit measurement

results (Modbus RTU or ASCII format).

- Synchronization/triggering: Synchronization or triggering using switching signals.

Trigger, Encoder, Mode Switching

The switching inputs of the multifunction port can either be used for encoder input,

trigger input or to load previously stored user modes.

The signal levels are switchable for all switching inputs together via software between

LLL (low-voltage-, TTL logic) and HLL (high-voltage-, HTL logic):

- LLL: Low 0 V … 0.8 V, high 2.4 V … 5 V, internal pull-up 10 kΩ connected to 5 V

- HLL: Low 0 V … 3 V, high 11 V … 24 V (up to 30 V are permissible), internal pull-up

10 kΩ connected to 24 V

- Pulse duration: ≥ 5 µs

External Laser Switch-off, Optional

The external laser switch-off is implemented as a hardware solution and is a top priority.

The laser can also be switched off by software.

This function is offered by sensors with the /SI option.

Use a serial key switch in the control circuit to switch off the laser

With standard sensors, connecting the supply voltage activates the laser light source in

the sensor.

Wiring details are available in the operating instructions, Chap. 5.2.6.

Page 5

scanCONTROL 25xx

Ethernet Connection, Standard Connection to PC

RJ45 connector 8-pin screw connector (sensor side)

Pin no. Color of stranded hook-

up wire SCR3000A-x

Pin no. 10BaseT,

100BaseTX

1000BaseT

1 White (orange) 5 Tx+ D1+

2 Orange 6 Tx- D1-

3 White (green) 8 Rx+ D2+

4 Blue 1 D3+

5 White (blue) 2 D3-

6 Green 7 Rx- D2-

7 White (brown) 3 D4+

8 Brown 4 D4-

1View on pin side

of male cable

connector

View on solder side

(cable) of screw connec-

tor (A-coded)

- The sensor supports an automatic, sensor-specific IP address in the link-local net

(169.254.x.x). No collision detection is implemented. This is also the default setting.

- The sensor supports DHCP. This setting is activated by default and has priority over

search the link-local net.

- The scanCONTROL 25xx/BL sensor supports Power over Ethernet.

If the sensor is connected to a POE-capable network adapter/

switch and you also use the power supply of the multifunction port,

these two power supplies must be galvanically isolated.

> Damage to the sensor and/or Ethernet card!

- A fixed IP address can be assigned.

Use the sensorTOOL program to specify the sensor settings

described above.

The program is available online at www.micro-epsilon.com/download/software/sensor-

TOOL.exe.

Page 6

scanCONTROL 25xx

LED Indication

LED laser on Meaning

laser on

state

Green Laser is on

LED state Meaning

Green Measurement is active

Green, flashes long Data transmission is active

Green, flashes short Controller is accessing laser

Red, flashes Error code

6. System Requirements

scanCONTROL Configuration Tools

The following minimum system requirements are necessary:

- Windows 8 or 8.1, Windows 10 (each 32 bit and 64 bit)

- 1 GHz processor or faster (32 bit and 64 bit) / 1 GB RAM (recommended 4 - 8 GB)

- Screen resolution: 1024 x 768 (recommended 1920 x 1080)

scanCONTROL 3D-View

The following minimum system requirements are necessary:

- Windows 8 or 8.1, Windows 10 (each 64 bit)

- 1 GHz processor or faster (64 bit)

- 1 GB RAM (recommended 16 GB)

- Screen resolution: 1024 x 768 (recommended 1920 x 1080)

- Graphics card / GPU with OpenGL 3.1 or higher

Page 7

scanCONTROL 25xx

7. Quickstart: Initial Operation, Software

Mount the sensor according to the installation instructions.

Install the software.

You will find the software online on the product

website of the sensor or in the download area:

www.micro-epsilon.com/2D_3D/la-

ser-scanner/Software/downloads/

Follow the dialog through the installation

process:

A. Reading the installation help

B. Installing the software

C. Additional information in the online

documentation

Connect the sensor to the PC using the optionally available SCR3000A-x Ethernet

cable.

Connect the shield of the power supply cable to the PE grounding conductor of

the main power supply. Close unused connection plugs with the included

protective caps. Turn on the power supply (24 VDC).

Please wait until the scanCONTROL measuring system is recognized by the PC.

This may take a few seconds.

Now you can operate the scanCONTROL measuring system with the scanCON-

TROL software packages.

Operating the sensors via Ethernet may require the IP settings of the PC/sensor

or the firewall settings to be adjusted, see Chap. 5.2.5 of the operating instruc-

tions.

The connectors for Ethernet and the multifunction port include a screw connector.

Loosen the screws connection before you remove the connector from the socket.

iOnly connect the sensor to the peripheral equipment, if it is disconnected from

the power supply, i.e. only when the supply voltage is turned off. The sensor

needs a warm-up time of typically 20 minutes for high precision measurements.

Page 8

scanCONTROL 25xx

8. First Profile

Now start the scanCONTROL Configuration Tools software.

Click Display Profiles in the main window.

If the software shows the error message No scanCONTROL found in the status line,

please check the Ethernet connection between scanCONTROL and the PC.

On the left side you can adjust the settings for your measurement task, the right side

shows the profile data and further information about the measurement.

9. How to Access Profile Data

Profile data of scanCONTROL can be accessed via:

- GigEVision and GenICam for digital cameras via Ethernet interface

- SDK for fast integration into applications (C, C++, C# and others)

Please refer to the respective SDK documentation for further information on accessing

the profile data.

10. Transmitting Measurement Results

scanCONTROL 25xx/BL offers the following options for transmitting measurement

results:

- Ethernet interface

Modbus TCP protocol

UDP protocol

Analog output of measurement values (via optional 2D/3D Output Unit)

Digital output of switching signals (via optional 2D/3D Output Unit)

Fieldbus connection PROFINET, Ethernet/IP, EtherCAT (via optional 2D/3D Gate-

way)

- RS422 interface

Modbus RTU protocol

Transmission of measurement values in ASCII format

Page 9

scanCONTROL 25xx

11. 2D/3D Gateway

2D/3D Gateway allows for scanCONTROL SMART sensors to be integrated into various

fieldbus systems:

- PROFINET

- EtherNet/IP

- EtherCAT

All measurement results obtained from the profile evaluation performed by a

scanCONTROL SMART sensor can be transmitted to a PLC via one of these fieldbus

systems. Furthermore, all scanCONTROL sensor settings can be set via the 2D/3D

Gateway (e. g. Laser on/off or User Mode).

Sensor

parameterization

Supply voltage

Triggering

Encoder

Synchronization

Mode switching

Sensor control

Gateway parameterization

USB

Ethernet

switch

2D/3D Gateway

The 2D/3D Gateway can connect up to four scanCONTROL SMART sensors to the

fieldbus. Measurement values are transmitted at up to 500 Hz.

Please refer to the TechNote T026 (scanCONTROL fieldbus integration) for more de-

tails.

Page 10

scanCONTROL 25xx

13 14

750-626

+ Ñ

Power contacts

Supply via

power contacts

24V

Status of

operating voltage

- Power contacts

- System

Data contacts

System supply (OUT)

24 V

0 V

System supply (In)

24 V

0 V

750-600

OU filter module

Bus terminationAnalog output terminal

253-057

LINK

ACT

I/O

ETHERNET

87654321

LINK

ACT 1

24V

0: WBM

255: DHCP

OU fieldbus coupler

A1 A2

13 14

750-536

A3 A4

A5 A6

A7 A8

DO 2

Power contacts

Data

contacts

DO 2

Status

DO 4

DO 6

DO8

DO 8

Digital output terminal

DO 1

Status

DO 7

DO 1

DO 5

DO 3

13 14

A3 A4

M M

750-555

AO 2

AO 1

AO 4

AO 3

Power contacts

Data contacts

Function

Error

OU Filter module

OU Fieldbus coupler

13 14

750-626

+ Ñ

253-057

LINK

ACT

I/O

ETHERNET

87654321

LINK

ACT 1

24V

0: WBM

255: DHCP

System supply

Field supply

230 V

24 V

230 V

24 V

12. scanCONTROL 25xx/BL with 2D/3D Output Unit for PLC Connection

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